Subsurface-fortified glass laminates
AssigneeCorning Glass Works
InventorsRichard E. Galusha, William T. Kane, John E. Megles, Jr., Joseph M. Williams
Life of this patent
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Abstract
Subsurface-fortified glass laminates exhibiting improved breakage characteristics and increased resistance to delayed breakage are described. Such laminates have particular utility in the fabrication of glass tableware.
Claims1
In a subsurface-fortified glass laminate having a thickness in the range of about 0.100-0.150 inches comprising a tensilely-stressed central core portion, a pair of compressively-stressed subsurface fortifying layers fused to and substantially enveloping said central core portion, a pair of tensilely-stressed outer core layers fused to and substantially enveloping said subsurface fortifying layers and central core portion, and a pair of compressively-stressed surface layers fused to and substantially enveloping said outer core layers, subsurface fortifying layers, and central core portion, wherein
- a. the tensilely-stressed central core portion and outer core layers are composed of a glass having a composition consisting essentially, in weight percent on the oxide basis as calculated from the batch, of about 50-75% SiO.sub.2, 3-20% Al.sub.2 O.sub.3, 3-8% F, and 3-20% total of alkali metal oxides selected from the group consisting of Na.sub.2 O, K.sub.2 O and Li.sub.2 O, said Na.sub.2 O comprising at least about one third of said total of alkali metal oxides and said K.sub.2 O not exceeding about 8% of said composition;
- b. the compressively-stressed subsurface fortifying layers and surface layers are composed of a glass having a coefficient of thermal expansion at least about 15 .times. 10.sup.-.sup.7 /.degree.C. less than that of the selected core glass and a composition consisting essentially, in weight percent on the oxide basis as calculated from the batch, of about 50-65% SiO.sub.2, 10-20% Al.sub.2 O.sub.3, 5-25% CaO, 0-12% MgO, 0-10% B.sub.2 O.sub.3, and 0-12% total of oxides selected from the group consisting of Li.sub.2 O, Na.sub.2 O, K.sub.2 O, TiO.sub.2 and ZrO.sub.2 ;
- and wherein
- c. the tensilely-stressed central core portion and outer core layers have a sodium oxide content equal to or exceeding on a weight percent basis the sodium oxide content of the subsurface fortifying layers;
- the improvements which comprise:
- i. maintaining the compressively-stressed subsurface fortifying layers at a thickness in the range of about 0.0015-0.0025 inches;
- and
- ii. spacing the compressively-stressed subsurface fortifying layers a distance of at least about 0.017 inches from the outer surfaces of the glass laminate.
Dependencies are inferred from the claim text.