Process for the cracking of high metals content feedstocks
AssigneeGulf Research & Development Company
InventorsBruce R. Mitchell, Harold E. Swift
Life of this patent
Estimating the term…
Abstract
The cracking of high metals content feedstocks is achieved in the presence of a catalyst comprising from 1 to 40 weight percent of a zeolite having cracking activity dispersed in a large pored matrix.
Claims29
A process for the catalytic cracking of a high metals content charge stock having a total metals concentration as calculated in accordance with the relationship
- 10 [Ni] + [V] + [Fe] .gtoreq. 10
- where [Ni], [V] and [Fe] are the concentrations of nickel, vanadium and iron, in parts per million by weight, which comprises contacting said charge stock in the absence of added hydrogen under catalytic cracking conditions with a catalyst comprising from 1 to 40 weight percent of a zeolite having cracking characteristics dispersed in a refractory metal oxide matrix, said matrix having a pore size distribution such that less than 20 volume percent of the pores have a pore diameter of less than 50 A and the average pore diameter is at least 90 A.
A process for the fluid catalytic cracking of a high metals content charge stock having a total metals concentration as calculated in accordance with the relationship
- 10 [Ni] + [V] + [Fe] .gtoreq. 10
- where [Ni], [V] and [Fe] are the concentrations of nickel, vanadium and iron in parts per million by weight, which comprises contacting said charge stock in the absence of added hydrogen under catalytic cracking conditions with a catalyst comprising from 1 to 40 weight percent of a zeolite having cracking characteristics dispersed in a refractory metal oxide matrix, said matrix having a pore size distribution such that less than 20 volume percent of the pores have a pore diameter of less than 50 A and the average pore diameter is at least 90 A.
A process for the catalytic cracking of a high metals content charge stock having a total metals concentration as calculated in accordance with the relationship
- 10 [Ni] + [V] + [Fe] .gtoreq. 10
- where [Ni], [V] and [Fe] are the concentrations of nickel, vanadium and iron in parts per million by weight, which comprises contacting said charge stock in the absence of added hydrogen under catalytic cracking conditions with a catalyst comprising from 1 to 40 weight percent of a zeolite having cracking characteristics dispersed in a refractory metal oxide matrix consisting essentially of alumina and silica, said matrix having a pore size distribution such that less than 20 volume percent of the pores have a pore diameter of less than 50 A and the average pore diameter is at least 90 A.
A process for the fluid catalytic cracking of a high metals content charge stock having a total metals concentration as calculated in accordance with the relationship
- 10[Ni] + [V] + [Fe] .gtoreq. 10
- where [Ni], [V] and [Fe] are the concentrations of nickel, vanadium and iron in parts per million by weight, which comprises contacting said charge stock in the absence of added hydrogen under catalytic cracking conditions with a catalyst comprising from 1 to 40 weight percent of a zeolite dispersed in a refractory metal oxide matrix, said matrix having a pore size distribution such that less than 20 volume percent of the pores have a pore diameter of less than 50 A and the average pore diameter is at least 90 A.
A process for the fluid catalytic cracking of a high metals content charge stock having a total metals concentration as calculated in accordance with the relationship
- 10[Ni] + [V] + [Fe] .gtoreq. 10
- where [Ni], [V] and [Fe] are the concentrations of nickel, vanadium and iron in parts per million by weight, which comprises contacting said charge stock in the absence of added hydrogen under catalytic cracking conditions with a catalyst consisting essentially of from 1 to 40 weight percent of a zeolite dispersed in a refractory metal oxide matrix containing at least a portion of alumina, said matrix having a pore size distribution such that less than 20 volume percent of the pores have a pore diameter of less than 50 A and the average pore diameter is at least 90 A.
A process for the fluid catalytic cracking of a high metals content charge stock having a total metals concentration as calculated in accordance with the relationship
- 10[Ni] + [V] + [Fe] .gtoreq. 10
- where [Ni], [V] and [Fe] are the concentrations of nickel, vanadium and iron in parts per million by weight, which comprises contacting said charge stock in the absence of added hydrogen under catalytic cracking conditions with a catalyst comprising from 1 to 40 weight percent of a zeolite dispersed in a refractory metal oxide matrix, said matrix having (i) an average pore diameter sufficiently large and (ii) a sufficiently small percentage of pores having a diameter of less than 50 A corresponding to a dried matrix calcined in air at 1000.degree.F. for 10 hours having (i) an average pore diameter of at least 90 A and (ii) less than 20 volume percent of its pores with a diameter of less than 50 A.
A process for the catalytic cracking of a high metals content charge stock having a total metals concentration as calculated in accordance with the relationship
- 10[Ni] + [V] + [Fe] .gtoreq. 10
- where [Ni], [V] and [Fe] are the concentrations of nickel, vanadium and iron, in parts per million by weight, which comprises
- contacting said charge stock in the absence of added hydrogen under catalytic cracking conditions
- with a catalyst comprising from 1 to 40 weight percent of a zeolite having cracking characteristics dispersed in a refractory metal oxide matrix, said matrix having (i) an average pore diameter sufficiently large and (ii) a sufficiently small percentage of pores having a diameter of less than 50 A corresponding to a dried matrix calcined in air at 1000.degree.F. for 10 hours having (i) an average pore diameter of at least 90 A and (ii) less than 20 volume percent of its pores with a diameter of less than 50 A.
- and where in said process the diminution in volume percent C.sub.5.sub.+ gasoline produced based on the conversion of said charge stock is less than 12 volume percent over a time period such that the metal deposition from said charge stock onto said catalyst is from 0 to 3000 nickel equivalents, said nickel equivalents being the total ppm of nickel plus one-fifth of the total ppm of vanadium by weight.
Dependencies are inferred from the claim text.