Method of producing optical wave guide fibers
OwnerPedro B. Macedo, Theodore A. Litovitzinventors
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OwnerPedro B. Macedo, Theodore A. Litovitzinventors
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Procedures are disclosed for producing both core-cladding optical fibers and self-focusing optical fibers from porous germinate and/or silicate glasses obtained after phase separation and removal of the soluble phase. A glass which is separable into at least two phases one of which is soluble, is heated to cause phase separation. The soluble phase is leached out removing undesired impurities. The pores are collapsed and this glass is used to produce cores and/or cladding layers, or self focusing fibers. According to one aspect of the invention, preforms of the porous glass have their interconnected pores stuffed with a dopant. In the production of core-cladding optical fibers, the dopant modifies the index of refraction of the core and/or cladding so that the index of refraction of the core is greater than that of the cladding. The control of this index of refraction can be accomplished by addition of non silicate network formers such as GeO.sub.2 to the original melt before phase separation. These network formers will stay in the insoluble phase. In producing self-focusing fibers, the dopant may be non-uniformly deposited in order to produce a radial gradient in the index of refraction, or sodium or potassium ions may be ion exchanged into the glass for a portion of a dopant containing lithium or thallium to produce such an index of refraction gradient.
In a method for the production of an optical wave guide comprising a cladding layer and a glass core with an index of refraction larger than the index of refraction of said cladding layer, the improvement comprising forming said core by heat treating a base glass which is separable into at least a soluble phase and an insoluble phase to cause phase separation, leaching out the soluble phase and impurities to obtain an porous glass, thermally consolidating the glass to seal said pores, drawing the resultant glass into a fiber, and applying a cladding layer to produce said wave guide.
In a method for the production of an optical wave guide from a phase separable base glass where the base glass is heat treated to cause phase separation into at least two immiscible liquids comprising an insoluble phase and a soluble phase, and the soluble phase is leached out, the improvement which comprises heating said insoluble phase to substantially completely remove chemically combined water therefrom, thermally consolidating the glass at a higher temperature to seal said pores, and applying a cladding layer to produce said wave guide.
In a method for the production of an optical wave guide from a phase separable base glass including heat treating said base glass to cause phase separation into at least two immiscible liquids comprising an insoluble phase and a soluble phase, and leaching out the soluble phase, the improvement which comprises oxidizing transition metal impurities in the base glass to their highest oxidation states prior to phase separation, thermally consolidating the glass to seal the pores in said glass, and applying a cladding layer to produce said wave guide.
In a method for the production of an optical wave guide from a phase separable base glass including heat treating said base glass to cause phase separation into at least two immiscible liquids comprising an insoluble phase and a soluble phase, and leaching out the soluble phase, the improvement which comprises treating a porous glass having interconnected pores resulting from the leaching step to change the oxidation state of at least one transition metal impurity present therein, thermally consolidating the glass to seal the pores in said glass, and applying a cladding layer to produce said wave guide.
In a method for the production of an optical wave guide from a phase separable base glass including heat treating said base glass to cause phase separation into at least two immiscible liquids comprising an insoluble phase and a soluble phase, and leaching out the soluble, the improvement which comprises removing from within the pores of the insoluble phase colloidal silica or colloidal germania produced as a decomposition product of the removed soluble phase during the leaching step, thermally consolidating the glass to seal the pores in said glass, and applying a cladding layer to produce said wave guide.
In a method for producing an optical wave guide fiber wherein a preform is drawn to produce the fiber, the improvement which comprises producing a preform of a porous silicate or germinate glass having interconnected pores therethrough, radially non-uniformly depositing a dopant capable of varying the index of refraction of said glass within said pores to vary the index of refraction, and thermally consolidating the glass to seal the pores, whereby when a fiber is drawn from said preform, the fiber has an index of refraction which varies radially.
In a method for the production of an optical wave guide comprising a cladding layer and a glass core with an index of refraction larger than the index of refraction of said cladding layer, wherein the improvement comprises forming said cladding layer of a porous silicate glass having interconnected pores therethrough, depositing a dopant within said pores to control the index of refraction of said cladding layer, and thermally consolidating the glass to seal the pores.
In a method for the production of an optical wave guide comprising a cladding layer and a glass core with an index of refraction larger than the index of refraction of said cladding layer, wherein the improvement comprises forming said core of a porous silicate glass having interconnected pores therethrough, depositing a dopant within said pores to control the index of refraction of said core and thermally consolidating said core to close the pores.
In a method of producing an optical wave guide, the improvement which comprises producing the wave guide of a porous silicate or germinate glass having interconnected pores therethrough, non-uniformly depositing a dopant within said pores, and thermally consolidating said pores in such a fashion that the wave guide has a non-uniform index of refraction which varies along a dimension of the wave guide.
In a method for the production of an optical wave guide comprising a cladding layer and a glass core with an index of refraction larger than the index of refraction of said cladding layer, wherein the improvement comprises forming said cladding layer of a porous silicate glass having interconnected pores therethrough, removing colloidal silica from within said pores to lower the index of refraction of said cladding layer, and then thermally consolidating said cladding layer to seal the pores.
Dependencies are inferred from the claim text.