Method and apparatus for machining cylindrical tubes
OwnerChristopher F. Mastersinventor
Life of this patent
Estimating the term…
Loading patent…
OwnerChristopher F. Mastersinventor
Estimating the term…
A cylindrical tube having eccentric inner and outer cylindrical surfaces is rotated in a lathe about the axis of its outer cylindrical surface. The thickness of the tube at a relatively small spot is measured by an ultrasonic thickness gauge whose sensing portion is moved relatively slowly along the length of the tube as it rotates to cover substantially the entire surface of the tube along a helical measurement path. A tool bit is mounted adjacent to the sensing portion of the ultrasonic thickness gauge for machining the tube as it rotates. The tool bit is moved toward and away from the center of the tube by a feed screw which is driven by a servo motor. The servo motor is controlled in accordance with the output of the thickness gauge to control the depth of the cut made by the tool bit in direct proportion to the measured thickness of the tube wall adjacent to the tool bit, thereby reducing the eccentricity of the tube. An anti-gouge circuit automatically reduces the movement of the tool bit toward the tube when the measured thickness of the tube wall rises above a predetermined maximum thickness value.
Apparatus for machining an elongated cylindrical tube having eccentric inner and outer cylindrical surfaces to reduce the eccentricity thereof, said apparatus comprising means for rotating the tube about the axis of its outer cylindrical surface, ultrasonic measuring means for measuring the wall thickness in a radial direction from the tube center of a relatively small spot on said tube prior to machining while it is rotating and said means producing an output signal whose magnitude is proportional to said tube wall thickness, said measuring means including a sensor, means for mounting said sensor adjacent to said tube, and externally of said tube at a fixed distance from the axis of rotation of said tube to measure the wall thickness of the tube as it rotates, machining means for removing material from said tube wall at a spot adjacent to said sensor, and subsequent to measuring the thickness of the wall at the spot, means for simultaneously moving said sensor and said machining means longitudinally along the length of said rotating tube to measure and machine the wall thereof along a helical path, and drive means coupled between the output of said measuring means and said machining means to move the machining means toward and away from the tube in a direction transverse to movement of the sensor to cause a depth of cut on the tube if required equal to the measured wall thickness minus a pre-selected final machined wall thickness thereby reducing the eccentricity of the inner and outer surfaces to the tube.
Apparatus for machining a cylindrical tube having eccentric inner and outer cylindrical surfaces to reduce the eccentricity thereof, said apparatus comprising means for rotating the tube about the axis of its outer cylindrical surface, measuring means for measuring the wall thickness of a relatively small spot on said tube while it is rotating and said means producing an output signal whose magnitude is proportional to said tube wall thickness, said measuring means including a sensor, means for mounting said sensor adjacent to said tube to measure the wall thickness of the tube as it rotates, means for repositioning said sensor in a polar direction from tube center, machining means for removing material from said tube wall at a spot adjacent to said sensor, means for simultaneously moving said sensor and said machining means along the length of said rotating tube to measure and machine the wall thereof along a helical path, and drive means coupled between the output of said measuring means and said machining means to control the depth of machining in accordance with the measured thickness of said tube, thereby reducing the eccentricity of the inner and outer surfaces of the tube, and further comprising an anti-gouge circuit coupled between the output of said thickness gauge and the input of said drive means, said anti-gouge circuit being operable to reduce the input signal to said drive means when the output of said thickness gauge exceeds a predetermined level to avoid gouging said tube.
Dependencies are inferred from the claim text.