Carpet feeding, measuring and rolling apparatus
AssigneeChromalloy American Corporation
InventorsEdwin H. Raighn, Robert B. Eglinton, Lorne L. Frazier, Robert R. Naylor, William R. Morris
Life of this patent
Estimating the term…
Abstract
Pliable sheet handling apparatus and method concerns rapid and efficient unrolling of sheet, such as carpet, from a heavy roll; transporting, measuring and cutting a sheet length; and re-rolling the severed sheet section.
Claims32
In pliable sheet handling apparatus,
- a. first means to rotate a sheet supply roll at a first station and in an unrolling direction to advance unrolled sheet extent in a generally longitudinally forward direction, and to sever unrolled sheet extent laterally crosswise thereof at a selected longitudinal location to free a section of the unrolled sheet from the supply roll,
- b. other means to receive the severed section at a subsequent station located generally forwardly of the first station, and to re-roll said section forming a final roll, and
- c. support means located generally between said first and other means to receive and support the advancing unrolled sheet extent in position for said severing, said support means including a table having an upper surface, there being multiple ports proximate said surface to underlie said unrolled sheet extent, and means to supply gas to discharge from said ports for exerting upward pressure on said unrolled sheet extent and tending to float said sheet extent as it advanced forwardly.
In pliable sheet handling apparatus,
- a. a first means to rotate a sheet supply roll at a first station and in an unrolling direction to advance unrolled sheet extent in a generally longitudinally forward direction, whereby unrolled sheet extent may be severed laterally crosswise thereof at a selected longitudinal location to free a section of the unrolled sheet from the supply roll, said first means including a carriage having endless drive elements to support and rotate the supply roll, there being structure supporting the carriage for adjustable lateral shifting, and a drive to shift the carriage laterally,
- b. other means to receive the severed section at a subsequent station located generally forwardly of the first station, and to re-roll said section forming a final roll, said other means including support roller mechanism, and auxiliary means movable between rearwardly collapsed position in which re-rolling of the sheet section adjacent said support roller mechanism is initiated, and a series of forwardly extended positions in which re-rolling of the sheet section is guided toward completion, and while the auxiliary means engages the sheet section being re-rolled, said auxiliary means including a bodily movable roller having a rearward position in which the roller extends at one side of the sheet section to urge the sheet section toward the support roller mechanism, and a forward position in which the roller extends at the opposite side of the sheet section being re-rolled during final build-up thereof and in supporting relation with the re-rolled section.
In pliable sheet handling apparatus,
- a. first means to rotate a sheet supply roll at a first station and in an unrolling direction to advance unrolled sheet extent in a generally longitudinally forward direction, whereby unrolled sheet extent may be severed laterally crosswise thereof at a selected longitudinally location to free a section of the unrolled sheet from the supply roll,
- b. other means to receive the severed section at a subsequent station located generally forwardly of the first station, and to re-roll said section forming a final roll, and
- c. support means located generally between said first and other means to receive and support the advancing unrolled sheet extent in position for said severing, said support means including a table having an upper surface, there being multiple ports proximate said surface to underlie said unrolled sheet extent, and means to supply gas to discharge from said ports for exerting upward pressure on said unrolled sheet extent and tending to float said sheet extent as it advances forwardly.
In pliable sheet handling apparatus,
- a. first means to rotate a sheet supply roll at a first station and in an unrolling direction to advance unrolled sheet extent in a generally longitudinally forward direction, whereby unrolled sheet extent may be severed laterally crosswise thereof at a selected longitudinal location to free a section of the unrolled sheet from the supply roll, and
- b. other means to receive the severed section at a subsequent station located generally forwardly of the first station, and to re-roll said section forming a final roll, said other means including support roller mechanism, and auxiliary means movable between rearwardly collapsed position in which re-rolling of the sheet section adjacent said support roller mechanism is initiated, and a series of forwardly extended positions in which re-rolling of the sheet section is guided toward completion, and while the auxiliary means engages the sheet section being re-rolled, said auxiliary means including a bodily movable roller having a rearward position in which the roller extends at one side of the sheet section to urge the sheet section toward the support roller mechanism, and a forward position in which the roller extends at the opposite side of the sheet section being re-rolled during final build-up thereof and in supporting relation with the re-rolled section.
In pliable sheet handling apparatus,
- a. first means to rotate a sheet supply roll at a first station and in an unrolling direction to advance unrolled sheet extent in a generally longitudinally forward direction, whereby unrolled sheet extent may be severed laterally crosswise thereof at a selected longitudinal location to free a section of the unrolled sheet from the supply roll, said first means including a carriage having endless drive elements to support and rotate the supply roll,
- b. other means to receive the severed section at a subsequent station located generally forwardly of the first station, and to re-roll said section forming a final roll,
- c. means supporting the carriage to pivot about an axis generally normal to said longitudinal and lateral directions, whereby forward feed of the sheet unrolled extent may be accurately directed toward said other means, and drive means to effect controlled pivoting of the carriage, and
- d. support means located generally between said first and other means to receive and support the advancing unrolled sheet extent in position for said severing, said support means including a table having an upper surface, there being multiple ports proximate said surface to underlie said unrolled sheet extent, and means to supply gas to discharge from said ports for exerting upward pressure on said unrolled sheet extent and tending to float said sheet extent as it advances forwardly.
In pliable sheet handling apparatus,
- a. first means to rotate a sheet supply roll at a first station and in an unrolling direction to advance unrolled sheet extent in a generally longitudinally forward direction, whereby unrolled sheet extent may be severed laterally crosswise thereof at a selected longitudinal location to free a section of the unrolled sheet from the supply roll, said first means including a carriage having endless drive elements to support and rotate the supply roll, comprising drive belts, and including pusher means on the carriage and selectively operable to push the supply roll generally away from said carriage, and
- b. other means to receive the severed section at a subsequent station located generally forwardly of the first station, and to re-roll said section forming a final roll, said other means including support roller mechanism, and auxiliary means movable between rearwardly collapsed position in which re-rolling of the sheet section adjacent said support roller mechanism is initiated, and a series of forwardly extended positions in which re-rolling of the sheet section is guided toward completion, and while the auxiliary means engages the sheet section being re-rolled, said auxiliary means including a bodily movable roller having a rearward position in which the roller extends at one side of the sheet section to urge the sheet section toward the support roller mechanism, and a forward position in which the roller extends at the opposite side of the sheet section being re-rolled during final build-up thereof and in supporting relation with the re-rolled section.
In sheet handling apparatus,
- a. first means to rotate a sheet supply roll at a first station and in an unrolling direction to advance unrolled sheet extent in a generally longitudinally forward direction, and to sever unrolled sheet extent laterally crosswise thereof at a selected longitudinal location to free a section of the unrolled sheet from the supply roll, and
- b. support means located forwardly of said first means to receive and support said unrolled sheet extent in position for said severing, said support means defining a gas bearing tending to float said advancing unrolled sheet extent, said support means including a table having an upper surface containing multiple ports opening at said surface to underlie unrolled sheet extent, and means to supply gas to escape upwardly from said ports for exerting upward pressure on said unrolled sheet extent.
The method of handling a sheet supply roll to obtain a selected length sheet section, that includes
- a. supporting and controllably rotating the supply roll to advance unrolled sheet extent in a forward and generally horizontal direction away from the roll,
- b. discharging gas at the underside of said advancing sheet extent for floatably supporting the advancing sheet extent,
- c. stopping advancement of said sheet extent when a selected length thereof has been advanced, and then severing said sheet extent crosswise thereof to produce a desired length sheet section free of the supply roll,
- d. further advancing said sheet section by force transmitted to the forward portion of said section and progressively re-rolling said section to produce a final roll.
The method of claim 26 including controllably supporting the final roll against dropping during said re-rolling, and then removing support of the final roll to allow forward dropping thereof.
Apparatus to receive a carpet section advanced in a generally longitudinally forward direction and to roll said section, comprising
- a. support roller mechanism, and
- b. means movable between rearwardly collapsed position in which rolling of the carpet section adjacent the support roller mechanism is initiated, and a series of forwardly extended positions in which rolling of the carpet section is guided toward completion,
- c. said means including a carpet guide roller and arm structure supporting said guide roller for bodily swinging movement in response to build-up of the roll, said guide roller having a rearward position in which the guide roller extends at the upper side of the carpet section to urge the carpet section toward the support roller mechanism, and forward positions in which the guide roller extends at the underside of the roll during build-up thereof and in supporting relation therewith.
Dependencies are inferred from the claim text.