Support element for the human body comprising a recycled material and method for its production
AssigneeSelle Royal Group S.P.A.
InventorsBarbara BIGOLIN, Matteo MASON
Life of this patent
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Abstract
The present invention refers to a support element for the human body including a recycled material in the form of granules, wherein these granules are made up of at least two materials different in type and/or hardness and/or density and/or stiffness; and a method for making it or for making a padding element of such support element.
Claims21
A support element for the human body, wherein said support element is a bicycle or vehicle saddle, a seat, a grip for a bicycle handlebar or for a vehicle, wherein said support element comprises a padding element, comprising at least one component in expanded material and constrainable to at least one surface of a support base, wherein said component in expanded material includes granules, wherein said granules comprise and/or are made of a recycled material, wherein said recycled material of said granules is made up of at least two materials different in type and/or hardness and/or density and/or stiffness, and derives from a waste of at least one of:
- a production process of a support element, a discarded support element or a discarded part thereof, such as for example at least one part of an external covering or cover, a padding element, made in at least one expanded material, at least one gel or elastomer insert, a support base of a support element for the human body, made for example of a rigid or semi-rigid plastic material.
A method for the realization of a support element for the human body, wherein said support element is a bicycle or vehicle saddle, a seat, a grip for a bicycle handlebar or for a vehicle, according to one or more of the previous claims, wherein said support element comprises a padding element, constrainable to at least one surface of a support base, wherein said padding element comprises granules, comprising the following steps:
- providing a material to be recycled resulting from a waste of at least one of:
- a production process of a support element, a discarded support element or a discarded part thereof, such as for example at least one of an external covering or cover, a padding element, made of at least one expanded material, at least one gel or elastomer insert, a support base of a support element for the human body, made for example of a rigid or semi-rigid plastic material, wherein said waste includes at least two materials different in type and/or hardness and/or density and/or stiffness,
- grinding said material to be recycled obtaining said granules, wherein said recycled material of said granules is made up of said at least two materials different in type and/or hardness and/or density and/or stiffness, and
- providing at least one material for said padding element in the fluid state,
- mixing said granules with said at least one material in the fluid state obtaining a mixture,
- providing a mould equipped with at least one female portion comprising a cavity having a shape at least partially corresponding to that of at least part of said support element and/or that of said padding element,
- pouring or injecting said mixture into said cavity of said mould,
- expanding or polymerizing said mixture obtaining at least one component in expanded material of said padding element,
- providing a support base,
- closing said cavity of said mould with a male component on which said support base has been positioned and/or constrained, obtaining a closed cavity, so as to allow said step to expanding or polymerizing in said closed cavity, with consequent adhesion and/or constraint of said padding element to at least one surface of said support base,
- characterized by the fact of obtaining said at least one component in expanded material of said padding element comprising said granules which comprise and/or are made of said recycled material.
Dependencies are inferred from the claim text.