Epoxy resin composition particle, tablet, and method for producing columnar tablet
AssigneeSumitomo Bakelite Co., Ltd.
InventorsShunsuke MOCHIZUKI, Toshihisa KUWABARA, Shinichiro KOBAYASHI
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Abstract
The epoxy resin composition particles of the present invention are epoxy resin composition particles used for any of magnet fixing, electronic control unit encapsulation, coil encapsulation, or stator core encapsulation, and include an epoxy resin and a fibrous or acicular filler.
Claims18
An epoxy resin composition particle used for any of magnet fixing, electronic control unit encapsulation, coil encapsulation, or stator core encapsulation, the epoxy resin composition particle comprising:
- an epoxy resin;
- and
- a fibrous or acicular filler.
An epoxy resin composition particle used for magnet fixing, the epoxy resin composition particle comprising:
- an epoxy resin;
- and
- a fibrous or acicular filler,
- wherein a fracture toughness value (KIc) measured by the following procedure i is equal to or more than 3.0 MPa·m1/2,
- (procedure i)
- using a transfer molding machine, a molded body is molded from the epoxy resin composition particles under molding conditions of a mold temperature of 175° C., an injection pressure of 9.8 MPa, and a curing time of 120 seconds,
- according to a KIc method standardized in ASTM D5045-14, the obtained molded body is adjusted to a size of a length of 50 mm, a width B of 5 mm, and a thickness W of 10 mm, a notch having a depth of 3.5 mm in a thickness direction is formed in a central part in a length direction, and the obtained molded body is cured at 175° C. for 4 hours to obtain a cured product, a scratch having a depth of 0.1 mm in the thickness direction is made with a razor on a notch tip portion of the cured product, and a test piece having a total crack length a=3.6 mm is produced,
- subsequently, the obtained test piece is subjected to a three-point bending test using a tensile compression tester at a measurement temperature of 25° C., a speed of 10 mm/min, and a distance S between fulcrums of 40 mm, and a fracture toughness value (KIc (MPa·m1/2)) is calculated based on the following expression, and in the following expression, PQ is a maximum load (N):
- K
-
- I
- C
- =
- (
- (
- P
- Q
- ×
- S
- )
- /
- (
- B
- ×
- W
- 3
- /
- 2
- )
- )
- ×
- f
-
- (
- a
- /
- W
- )
- provided that f(a/W)=(3(a/W)1/2[1.99−(a/W)(1−a/W){2.15-3.9 (a/W)+2.7(a/W)2]})/(2{1+2(a/W)}{1−(a/W)}3/2).
Dependencies are inferred from the claim text.