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US 2026/0296629 A1Published application
Hybrid Thermoset and Thermoplastic Composite Airplane Wings Employing Thermoplastic Co-Bonding
AssigneeThe Boeing Company
InventorsChristopher Alan Howe, Phillip John Crothers, Nikita Budwal, Alexander Michael Rubin, Ying Shi
Life of this patent
Estimating the term…
Abstract
thermoset and thermoplastic components that are co-bonded using a low melt temperature thermoplastic bonding film.
Claims22
An airplane wing, comprising:
- a wing substructure including a composite front spar, a composite rear spar and a plurality of composite ribs extending between the composite front spar and the composite rear spar;
- an upper wing skin assembly including a composite upper wing skin and a first plurality of composite stringers co-bonded to the composite upper wing skin by a thermoplastic bonding film that has a melt temperature less than a glass transition temperature of the composite upper wing skin and the first plurality of composite stringers, wherein the upper wing skin assembly is co-bonded to the wing substructure by a thermoplastic bonding film that has a melt temperature less than a glass transition temperature of the wing substructure;
- and
- a lower wing skin assembly including a composite lower wing skin and a second plurality of composite stringers co-bonded to the composite lower wing skin by a thermoplastic bonding film that has a melt temperature less than a glass transition temperature of the composite lower wing skin and the second plurality of composite stringers, wherein the lower wing skin assembly is co-bonded to the wing substructure by a thermoplastic bonding film that has a melt temperature less than a glass transition temperature of the wing substructure.
1 more element
13-32. (canceled)
A method fabricating an airplane wing, comprising:
- making an upper composite wing skin assembly;
- making a lower composite wing skin assembly;
- making a wing substructure;
- and,
- attaching the upper composite wing skin assembly and the lower composite wing skin assembly to the wing substructure, including co-bonding at least one of the upper composite wing skin assembly and the lower composite wing skin assembly to the wing substructure using temperature thermoplastic bonding film, and fastening another of the other of the upper composite wing skin assembly and the lower composite wing skin assembly to the wing substructure using single-sided fasteners, wherein the thermoplastic bonding film has a melt temperature less than a glass transition temperature of the wing substructure.
2 more elements
41-60. (canceled)
Dependencies are inferred from the claim text.