Carbon neutral hydrogen production
AssigneeSaudi Arabian Oil Company
InventorJohn O’Connell
Life of this patent
Estimating the term…
Abstract
A hydrocarbon stream is combusted within a reactor to produce soot and syngas. Sub-stoichiometric combustion of the hydrocarbon stream within the reactor converts at least 10% of the carbon in the hydrocarbon stream into soot. The syngas is mixed with a steam stream to produce a hydrogenation feed stream. A shift reactor converts at least a portion of the carbon monoxide and steam to carbon dioxide and hydrogen to produce a shifted gas stream. Water is separated from the shifted gas stream to produce a dehydrated gas stream. The dehydrated gas stream is separated to produce a hydrogen product stream and a recycle stream. The recycle stream is recycled to the reactor.
Claims9
A system comprising:
- a hydrocarbon stream comprising at least one hydrocarbon and having a molar flow rate of carbon (C) and a molar flow rate of hydrogen (H);
- an oxidizing stream comprising oxygen gas and having a molar flow rate of oxygen gas (O2) in a range of from 10% to 70% of C+H/4;
- a combustion reactor configured to receive the hydrocarbon stream and the oxidizing stream, the combustion reactor configured to combust the hydrocarbon stream to produce soot and syngas, wherein sub-stoichiometric combustion of the hydrocarbon stream within the combustion reactor converts at least 10% of the carbon in the hydrocarbon stream into soot;
- a mechanical separator configured to separate the soot from the syngas to produce a syngas stream comprising carbon dioxide, carbon monoxide, and hydrogen;
- a shift reactor configured to receive the syngas stream and steam, the shift reactor comprising a water-gas shift catalyst, the water-gas shift catalyst configured to convert at least a portion of the carbon monoxide of the syngas stream and steam to carbon dioxide and hydrogen to produce a shifted gas stream;
- a quench tower configured to receive the shifted gas stream and separate water from the shifted gas stream to produce a dehydrated gas stream;
- and
- a purifier configured to receive the dehydrated gas stream and separate hydrogen from the dehydrated gas stream to produce a hydrogen product stream and a recycle stream, the hydrogen product stream comprising a majority of the hydrogen from the dehydrated gas stream, the recycle stream comprising a remainder of the dehydrated gas stream, wherein the combustion reactor is configured to receive the recycle stream.
Dependencies are inferred from the claim text.