Process for vaterite production via the carbonation of lime, and hydrated lime and alkaline ca-containing precursors
AssigneeThe Regents of the University of California
InventorsGaurav Sant, Dante Simonetti, Jenny Arabit, Thomas Traynor, Dale Prentice, Fabian Rosner
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Abstract
The present invention provides tri-phasic methods of preparing a vaterite composition from a calcium source, such as calcium hydroxide, and carbon dioxide. The methods advantageously produce a calcium carbonate with high conversion and selectivity for the vaterite polymorph. The present invention further provides vaterite compositions and systems for producing vaterite.
Claims70
A method of preparing a vaterite product, comprising:
- a) combining a calcium source, water, and at least one additive to produce a calcium rich solution or slurry;
- b) carbonating the calcium rich solution or slurry with a gaseous carbon dioxide source, thereby forming a carbonation product mixture;
- c) separating the carbonation product mixture to provide a wet vaterite mixture, and an additive mixture comprising water and the at least one additive;
- and
- d) drying the wet vaterite mixture to produce the dry vaterite product.
A system for preparing a vaterite product, comprising:
- a carbonation reactor configured to carbonate a calcium rich solution or slurry comprising a calcium source, water, and at least one additive with a gaseous carbon dioxide source to form a carbonation product mixture, the carbonation reactor having a calcium-based solute slurry inlet, a carbon dioxide source feed inlet in fluid communication with a gaseous carbon dioxide source, an additive inlet, and a carbonation product mixture outlet;
- a first separator configured to separate the carbonation product mixture to provide a wet CaCO3 mixture, and an additive mixture comprising water and the at least one additive, the first separator having a carbonation product mixture inlet, a wet CaCO3 product outlet, and an additives mixture outlet, wherein the carbonation product mixture outlet of the carbonation reactor is coupled to the carbonation product mixture inlet;
- a drying unit configured to dry the wet CaCO3 mixture to produce a CaCO3 product, the drying unit having a wet CaCO3 product mixture inlet, a dry CaCO3 product mixture outlet, and a volatile components outlet, wherein the wet CaCO3 product mixture outlet of the first separator is coupled to the wet CaCO3 product mixture inlet.
A calcium carbonate composition comprising from about 40 wt % to about 100 wt % vaterite, from 0 to about 40 wt % calcium hydroxide, and less than 50 wt % calcite.
Dependencies are inferred from the claim text.