Polymeric composition
AssigneeChase Corporation
InventorsBijan Radmard, Chris Brightwell, Matthew Eveline, Jacek Knop, Rachana Upadhyay, Keith Waryold
Life of this patent
Estimating the term…
Abstract
This disclosure generally relates to compositions suitable to provide thin (e.g., ultra-thin) coatings, and methods of preparing the compositions thereof. The compositions comprise one or more silyl-terminated polymers and one or more carriers. The compositions can be used as protective coatings for electronics applications, or as anti-corrosion, scratch-resistant, or haptic coatings for various substrates.
Claims288
A coating composition comprising one or more silyl-terminated polymers and one or more carriers, wherein:
- the silyl-terminated polymer is present in the composition from about 5% to about 75% by weight;
- the carrier is present in the composition from about 20% to about 90% by weight;
- and
- the coating composition is suitable to provide a coating having a thickness of less than about 130 microns.
A coating composition comprising:
- about 5% to about 50% silyl-terminated polymer;
- about 30% to about 90% carrier;
- about 0.01% to about 2% moisture cure catalyst;
- about 0.01% to about 2% amine synergist;
- about 0.1% to about 10% crosslinker;
- about 0.05% to about 5% adhesion promoter;
- and
- about 0.5% to about 5% wetting agent.
A coating composition comprising:
- about 5% to about 30% silyl-terminated polymer;
- about 75% to about 90% carrier;
- about 0.01% to about 1% moisture cure catalyst;
- about 0.05% to about 0.5% amine synergist;
- about 0.5% to about 5% crosslinker;
- about 0.1% to about 1% adhesion promoter;
- and
- about 1% to about 3% wetting agent.
A coating composition comprising:
- about 5% to about 50% silyl-terminated polymer;
- about 30% to about 90% carrier;
- about 0.01% to about 2% moisture cure catalyst;
- about 0.01% to about 2% amine synergist;
- and
- about 0.1% to about 10% crosslinker.
A coating composition comprising:
- about 5% to about 30% silyl-terminated polymer;
- about 75% to about 90% carrier;
- about 0.01% to about 1% moisture cure catalyst;
- about 0.1% to about 2% amine synergist;
- and
- about 0.5% to about 5% crosslinker.
A coating composition comprising:
- about 5% to about 50% silyl-terminated polymer;
- about 0.01% to about 2% moisture cure catalyst;
- about 0.01% to about 2% amine synergist;
- and
- about 0.1% to about 10% crosslinker.
A coating composition comprising:
- about 5% to about 30% silyl-terminated polymer;
- about 0.01% to about 1% moisture cure catalyst;
- about 0.1% to about 2% amine synergist;
- and
- about 0.5% to about 5% crosslinker.
A coating composition comprising one or more silyl-terminated polymers and one or more carriers, wherein:
- the coating composition is suitable to provide a coating having a thickness of less than about 12.5 microns;
- the coating substantially conforms to IPX7 waterproof standards of the International Electrochemical Commission;
- the coating has no discoloration, change in gloss, blistering, softening, swelling, and/or loss of adhesion after being exposed to chemicals in a chemical resistance test according to ASTM D-2792;
- and
- the coating provides adhesion to materials selected from FR4, polyimide, ceramics, copper, and tin-plated steel.
A coating composition comprising one or more silyl-terminated polymers and one or more carriers, wherein:
- the coating composition is suitable to provide a coating having a thickness of less than about 12.5 microns;
- the coating substantially conforms to IPX7 waterproof standards of the International Electrochemical Commission;
- the coating has no discoloration, change in gloss, blistering, softening, swelling, and/or loss of adhesion after being exposed to chemicals in a chemical resistance test according to ASTM D-2792;
- the coating has a current leakage of less than about 0.7 μA after being immersed in an artificial sweat solution with an applied electrical power of about 9V;
- the coating provides adhesion to materials selected from FR4, polyimide, ceramics, copper, and tin-plated steel;
- the coating has a SIR value of above about 1 GO after more than about 20 hours;
- the coating is resistant against moisture having a MIR value above about 5 GΩ;
- the coating has a yellowness factor (b*) of below about 0.4 after heating at about 175° C.;
- the coating is resistant to thermal shock having no bubbles, cracking, delamination, or blistering after more than about 10 cycles;
- and
- the coating is resistant to cracking and/or crazing when bent about 90° using a mandrel tester.
A coating composition comprising one or more silyl-terminated polymers, one or more carriers, and one or more inorganic fillers, wherein:
- the silyl-terminated polymer is present in the composition from about 5% to about 75% by weight;
- the carrier is present in the composition from about 20% to about 90% by weight;
- and
- the one or more inorganic fillers are present in the composition from about 5% to about 75% by weight;
- and
- the coating composition is suitable to provide a coating having a thickness of less than about 130 microns.
The coating composition of any one of claims 112-130, wherein the composition further comprises a moisture cure catalyst.
The coating composition of any one of claims 130-133, wherein the moisture cure catalyst is present in the composition from about 0.01 to about 1% by weight, about 0.1% to about 2% by weight, or about 0.05% to about 0.1% by weight.
The coating composition of claim 138, wherein the adhesion promoter comprises vinyl trimethoxy silane, vinyl triethoxy silane, or combinations thereof.
The coating composition of claim 138 or 139, wherein the adhesion promoter is present in the composition from about 0.1% to about 1% by weight.
A coating composition comprising:
- about 5% to about 75% by weight silyl-terminated polymers;
- about 20% to about 90% by weight carrier;
- about 1% to about 20% crosslinker;
- about 0.01% to about 2% moisture cure catalyst;
- about 0.5% to about 5% adhesion promoter;
- and
- about 5% to about 75% inorganic filler.
A coating composition comprising one or more silyl-terminated polymers, one or more carriers, and one or more anti-corrosion additives, wherein:
- the silyl-terminated polymer is present in the composition from about 5% to about 75% by weight;
- the carrier is present in the composition from about 20% to about 90% by weight;
- and
- the one or more anti-corrosion additives are present in the composition from about 0.1% to about 15% by weight;
- and
- the coating composition is suitable to provide a coating having a thickness of less than about 130 microns.
A coating composition comprising:
- about 5% to about 75% by weight silyl-terminated polymers;
- about 20% to about 90% by weight carrier;
- about 0.1% to about 15% of the anti-corrosion additives;
- about 1% to about 20% crosslinker;
- about 0.01% to about 2% moisture cure catalyst;
- about 0.5% to about 5% adhesion promoter;
- and
- about 5% to about 75% inorganic filler.
A coating composition comprising one or more silyl-terminated polymers, one or more carriers, and one or more haptic additives, wherein:
- the silyl-terminated polymer is present in the composition from about 5% to about 75% by weight;
- the carrier is present in the composition from about 20% to about 90% by weight;
- and
- the one or more haptic additives are present in the composition from about 0.01% to about 10% by weight;
- and
- the coating composition is suitable to provide a coating having a thickness of less than about 130 microns.
A coating composition comprising:
- about 5% to about 75% silyl-terminated polymers;
- about 20% to about 90% carrier;
- about 0.01% to about 10% one or more haptic additives
- about 1% to about 20% crosslinker;
- about 0.01% to about 2% moisture cure catalyst;
- about 0.5% to about 5% adhesion promoter;
- and
- about 5% to about 75% inorganic filler.
Dependencies are inferred from the claim text.