Systems and Methods for Automated Manufacturing Tool Controls

A system comprising:

• an automated manufacturing tool device of an assembly line;
• a fieldbus module in communication with the automated manufacturing tool device;
• and
• a controller including memory configured to store computer-executable instructions, and at least one processor configured to execute the computer-executable instructions to:
• receive input/output (I/O) frames via the fieldbus module and maintain a queue of I/O frames in memory, each I/O frame including a status of at least one I/O signal associated with the automated manufacturing tool device;
• and
• in response to a trigger,
• write contents of the queue of I/O frames to persistent storage as a binary file,
• copy a bitmap configuration file to the persistent storage according to a currently selected bitmap configuration, the bitmap configuration file including at least one parameter of the at least one I/O signal,
• write a metadata file to the persistent storage, the metadata file including metadata associated with the queue of I/O frames and the bitmap configuration file, and
• display contents of the queue of I/O frames on a plot on a human-machine interface of the controller.