Methods of sensor wire alignment and insulative material packing for sensors, and related systems

A method of orienting at least one elongated sensor wire within a sensor housing, comprising:

• positioning at least one sensor wire within a compartment of a sensor housing, the at least one sensor wire oriented at an initial angle relative to a longitudinal axis of the sensor housing;
• adding an insulative material powder to the compartment of the sensor housing, the insulative material powder around the at least one sensor wire at an initial packing density;
• and
• emitting an acoustic frequency in close proximity to the sensor housing, the acoustic frequency selected to increase the initial packing density of the insulative material powder around the at least one sensor wire.

A system comprising:

• a sensor housing;
• at least one sensor wire positioned within the sensor housing;
• insulative material powder positioned within the sensor housing and around the at least one sensor wire;
• and
• a sound device positioned in close proximity to the sensor housing, the sound device configured to emit an acoustic frequency selected to increase a packing density of the insulative material powder around the at least one sensor wire.