Method of using steel-production byproduct heavy agent in subterranean formation fluids
AssigneeKing Fahd University of Petroleum and Minerals
InventorsJaber AL JABERI, Badr BAGERI
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Abstract
A method includes providing a fluid including a heavy agent steel production byproduct. The heavy agent steel production byproduct includes calcium in an amount of 10 to 50 percent by weight (wt. %), iron in an amount of 8 to 25 wt. %, aluminum in an amount of 2 to 5 wt. %, magnesium in an amount of 1 to 5 wt. %, and silicon in an amount of 1 to 4 wt. % based on a total weight of the heavy agent steel production byproduct. The heavy agent steel production byproduct has a particle size distribution D50 value of 10 to 110 μm. The method further includes introducing the fluid into a subterranean formation through tubing disposed in a wellbore.
Claims20
1:
- A method, comprising:
- providing a fluid comprising a heavy agent steel production byproduct,
- wherein the heavy agent steel production byproduct comprises calcium in an amount of 10 to 50 percent by weight (wt. %), iron in an amount of 8 to 25 wt. %, aluminum in an amount of 2 to 5 wt. %, magnesium in an amount of 1 to 5 wt. %, and silicon in an amount of 1 to 4 wt. % based on a total weight of the heavy agent steel production byproduct,
- wherein the heavy agent steel production byproduct has a particle size distribution D50 value of 10 to 110 μm, and
- introducing the fluid into a subterranean formation through tubing disposed in a wellbore.
2:
- The method of claim 1, wherein the fluid has a plastic viscosity of 11.9 to 12.1 cP.
3:
- The method of claim 1, wherein the fluid has a plastic viscosity of 12 to 12.4 cP, wherein the heavy agent steel production byproduct has a bimodal particle size distribution with a first particle size of from 5 to 10 μm and a second particle size of from 60 to 80 μm and a D50 value of 10 to 20 μm.
4:
- The method of claim 1, wherein the fluid has a yield point of 10 to 14 lbs/100 ft2.
5:
- The method of claim 1, wherein the fluid has a yield point of 9 to 13 lbs/100 ft2.
6:
- The method of claim 1, wherein the fluid has a ten-second gel strength of 1 to 3 lbs per 100 ft2.
7:
- The method of claim 1, wherein the fluid has a ten-second gel strength of 1.5 to 3 lbs per 100 ft2.
8:
- The method of claim 1, wherein the fluid has a ten-minute gel strength of 1.5 to 3 lbs per 100 ft2.
9:
- The method of claim 1, wherein the fluid has a ten-minute gel strength of 3 to 4 lbs per 100 ft2.
10:
- The method of claim 1, wherein the heavy agent steel production byproduct has a particle size distribution D50 value of 100 to 105 μm.
11:
- The method of claim 1, wherein the heavy agent steel production byproduct has a particle size distribution D50 value of 15 to 20 μm.
12:
- The method of claim 1, wherein the heavy agent steel production byproduct comprises oxygen in an amount of 35 to 45 percent by weight (wt. %), carbon in an amount of 25 to 34 wt. %, calcium in an amount of 11 to 15 wt. %, iron in an amount of 8 to 10 wt. %, aluminum in an amount of 3 to 4 wt. %, magnesium in an amount of 2 to 3 wt. %, and silicon in an amount of 2 to 4 wt. % based on a total weight of the heavy agent steel production byproduct.
13:
- The method of claim 1, wherein the heavy agent steel production byproduct comprises calcium in an amount of 45 to 50 percent by weight (wt. %), iron in an amount of 20 to 25 wt. %, sodium in an amount of 9 to 13 wt. %, zinc in an amount of 2 to 5 wt. %, aluminum in an amount of 3 to 4.5 wt. %, magnesium in an amount of 2 to 5 wt. %, silicon in an amount of 1 to 4 wt. %, potassium in an amount of 1.5 to 2 wt. %, chloride in an amount of 1 to 1.5 wt. %, sulfur in an amount of 0.5 to 1.5 wt. %, phosphorous in an amount of 0.1 to 0.3, and arsenic in an amount of 0.1 to 0.3 based on a total weight of the heavy agent steel production byproduct.
14:
- The method of claim 1, wherein the fluid has a density of 8 to 12 pounds per gallon (ppg).
15:
- The method of claim 1, wherein the fluid has a density of 9 to 12 ppg.
16:
- The method of claim 1, wherein the fluid comprises the heavy agent steel production byproduct in an amount of 80 to 100 pounds.
17:
- The method of claim 1, wherein the fluid comprises water in an amount of 330 to 370 pounds, a first viscosifier in an amount of 3 to 7 pounds, a second viscosifier in an amount of 0.1 to 1 pounds, salts in an amount of 15 to 30 pounds, and a filtration agent in an amount of 3 to 7 pounds.
18:
- The method of claim 1, further comprising:
- curing the fluid in the subterranean formation,
- wherein curing includes reacting one or more cementitious materials present in the heavy agent steel production byproduct to form a hydrated product that is deposited in the subterranean formation and or is adhered to the subterranean formation.
19:
- The method of claim 18, wherein the curing occurs at a pressure of 10 to 20 psi.
20:
- The method of claim 18, wherein the curing occurs at a temperature of 40 to 70° C.