# US 2026/0201761 A1 · Solids treatment using fluidized bed process

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- Number: US 2026/0201761 A1
- Document ID: US20260201761A1
- Status: Published application
- Kind: A1
- Application number: 19/127,745
- Filed: 2023-11-08
- Published: 2026-07-16
- Earliest claimed: 2022-11-08
- Assignees: Schlumberger Technology Corporation
- Applicants: Schlumberger Technology Corporation
- Inventors: Reda KAROUM; Steven Philip YOUNG; Ben Lanning HOLTON
- Web page: https://patentgrep.com/patent/US20260201761A1

## CPC

- E21B 21/065: {Separating solids from drilling fluids}
- E21B 21/066: {with further treatment of the solids, e.g. for disposal}
- F26B 3/08: so as to loosen them, e.g. to form a fluidised bed {("fluidised-bed" technique in general B01J8/24; centrifugal fluidised beds F26B7/007)}
- E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- F26B: DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM (drying devices for combines A01D41/133; racks for drying fruit or vegetables A01F25/12; drying foodstuffs A23; drying hair A45D20/00; body-drying implements A47K10/00; drying household articles A47L; drying gases or vapours B01D; chemical or physical processes for dewatering or like separating liquids from solids B01D43/00; centrifugal apparatus B04; drying ceramics C04B33/30; drying yarns or fabrics in association with some other form of treatment D06C; drying frames for laundry without heating or positive air circulation, domestic laundry-or spin-driers, wringing or hot pressing laundry D06F; furnaces, kilns, ovens F27)

## Abstract

Methods and apparatus for treatment of hydrocarbon streams containing cuttings are described herein. The cuttings are treated in a treatment stage comprising a fluidized bed treater to reduce oil content of the cuttings to less than 1% by weight. The cuttings are provided to the treatment stage from a preparation stage that lowers oil content of the cuttings to a suitable range for the treatment stage and sizes the cuttings to a suitable dimension range for the treatment stage.

## Claims

### Claim 1

A method, comprising:
reducing oil content of solids in a dryer;
reducing a size of a portion of the solids in a sizer; and
treating the solids in a fluidized bed treater in a treatment stage to reduce oil content of the solids to less than 1% by weight.

### Claim 2

A method, comprising:
reducing oil content of solids in a dryer;
using a separator to separate solids from oil recovered in the dryer;
reducing a size of a portion of the solids in a sizer;
routing solids recovered in the separator to the sizer; and
routing solids from the sizer to a fluidized bed treater in a treatment stage to reduce oil content of the solids obtained from the sizer to less than 1% by weight.

### Claim 3

A method, comprising:
reducing oil content of solids in a dryer to a target;
using a separator to separate solids from oil recovered in the dryer;
reducing a size of a portion of the solids in a sizer;
routing solids recovered in the separator to the sizer; and
routing solids from the sizer to a fluidized bed treater in a treatment stage to reduce oil content of the solids obtained from the sizer to less than 1% by weight, wherein the target is matched to a capacity of the fluidized bed treater.

### Claim 4 (depends on 1, 2, 3)

The method of any of claims 1 to 3, wherein reducing the size of the portion of the solids comprises reducing a maximum dimension of the solids to 3.5 mm.

### Claim 5 (depends on 1, 2, 3, 4)

The method of claims 1 to 4, further comprising collecting hydrocarbon separated from the solids and using the hydrocarbon to provide hot gas to the fluidized bed treater.

### Claim 6 (depends on 1, 2, 3, 4, 5)

The method of any of claims 1 to 5, further comprising applying heating radiation to the solids in the fluidized bed treater.

### Claim 7 (depends on 1, 2, 3, 4, 5, 6)

The method of any of claims 1 to 6, further comprising recycling hot gas of the treatment stage.

### Claim 8 (depends on 7)

The method of claim 7, wherein recycling hot gas of the treatment stage comprises converting hydrocarbons in the recycled gas.

### Claim 9 (depends on 8)

The method of claim 8, wherein treating the solids in the fluidized bed treater comprises heating a treatment gas using a hot gas source, and converting hydrocarbons in the recycled gas comprises combusting the hydrocarbons in the hot gas source.

### Claim 10 (depends on 9)

The method of claim 9, wherein treating the solids in the fluidized bed treater comprises heating a treatment gas using a hot gas source, and converting hydrocarbons in the recycled gas comprises oxidizing the hydrocarbons in a converter.

### Claim 11 (depends on 1, 2, 3, 4, 5, 6, 7, 8, 9, 10)

The method of any of claims 1 to 10, further comprising providing a catalytic layer within the fluidized bed treater and obtaining thermal energy by converting organic molecules using the catalytic layer.

### Claim 12 (depends on 1, 2, 3, 4, 5, 6, 7, 8, 11)

The method of any of claim 1 to 8 or 11, wherein treating the solids in the fluidized bed treater comprises heating a treatment gas in an electrical heater.

### Claim 13 (depends on 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12)

The method of any of claims 1 to 12, further comprising recovering fines from an effluent of the fluidized bed treater and combining the recovered fines with solids exiting the fluidized bed treater.

### Claim 14 (depends on 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13)

The method of any of claims 1 to 13, further comprising recovering heat from the solids exiting the fluidized bed treater.

### Claim 15 (depends on 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14)

The method of any of claims 1 to 14, further comprising condensing condensable materials in gas from the fluidized bed treater.
