Method for manufacturing a cellulose-based laminate comprising a mineral-based layer
AssigneeStora Enso OYJ
InventorsKaj Backfolk, Isto Heiskanen
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Abstract
The present invention relates to a method for manufacturing a cellulose-based laminate comprising a mineral-based layer in a paper-making machine, the method comprising: a) forming a first web layer on a first wire; b) forming a second web layer comprising 60-95% by dry weight of a particulate mineral and 5-40% by dry weight of a binder, on a second wire; and c) laminating the second web layer and the first web layer to obtain a laminate web; and d) dewatering, and optionally drying, the formed laminate web to obtain a cellulose-based laminate comprising a mineral-based layer.
Claims36
A method for manufacturing a cellulose-based laminate comprising a mineral-based layer in a paper-making machine, the method comprising:
- a) forming a first web layer by applying a first suspension comprising at least 50%, by dry weight, of a cellulose-based fibrous material having a Schopper-Riegler (SR) value in a range of 18-50 on a first wire, and partially dewatering the first web layer on the first wire to form a partially dewatered first web layer;
- b) forming a second web layer by applying a second suspension comprising 60-95%, by dry weight, of a particulate mineral, and
- 5-40%, by dry weight, of a binder, wherein said binder is a highly refined cellulose (HRC) having an SR value in a range of 75-100,
- on a second wire, and partially dewatering the second web layer on the second wire to form a partially dewatered second web layer,
- wherein the second suspension has a dry solids content of at least 0.5 wt % and the second suspension is applied directly on the second wire using a curtain applicator;
- c) laminating the partially dewatered second web layer and the partially dewatered first web layer to obtain a laminate web;
- and
- d) dewatering, and optionally drying, the laminate web to obtain a cellulose-based laminate comprising a mineral-based layer.
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Dependencies are inferred from the claim text.