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US 2026/0167586 A1Published application
Conversion of unsaturated hydrocarbon containing off-gases for more efficient hydrocarbon production plant
AssigneeTopsoe A/S
InventorsSudip DE SARKAR, Thomas Sandahl CHRISTENSEN, Kim AASBERG-PETERSEN
Life of this patent
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Abstract
The present invention relates to a more efficient, sustainable system and process, wherein an off-gas comprising unsaturated hydrocarbons from a synthesis stage is recycled to the syngas stage through an off-gas conversion stage comprising hydrogenation of unsaturated hydrocarbons in said off-gas. The exotherm across the adiabatic hydrogenation unit is controlled efficiently by using dilution gas.
Claims20
A system for producing a product stream, said system comprising:
- a first feed comprising carbon dioxide;
- a second feed comprising hydrogen;
- optionally, an external dilution feed;
- a syngas stage arranged to receive at least a first portion of said first feed, at least a first portion of said second feed, and at least a portion of a pre-converted off-gas stream, and to provide a first synthesis gas stream;
- a synthesis stage arranged to receive said first synthesis gas stream, and to provide one or more product stream(s) and an off-gas stream comprising unsaturated hydrocarbons;
- mixing means arranged to combine at least a portion of the off-gas stream with a dilution feed and provide a combined feed;
- an off-gas conversion stage arranged to receive at least a portion of the combined feed and provide a pre-converted off-gas stream to the syngas stage;
- wherein the off-gas conversion stage comprises at least one hydrogenation unit arranged to convert unsaturated hydrocarbons in said combined feed to saturated hydrocarbons in said pre-converted off-gas stream;
- and wherein the dilution feed is one or more feeds selected from:
- a second portion of said first feed of carbon dioxide,
- a second portion of said second feed of hydrogen, and
- the external dilution feed, comprising a carbon dioxide-rich feed, a steam feed, a saturated hydrocarbon feed, a hydrogen-rich feed, or a combination thereof.
9 more elements
Dependencies are inferred from the claim text.