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US 2026/0151276 A1Published application
Diaper Cores
AssigneeFreestyle World, Inc.
InventorsRuss Wallace, Michael Constantiner
Life of this patent
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Abstract
Described herein are examples of highly absorbent diaper cores including a top sheet, a super absorbent matrix, and a pulp layer. The super absorbent matrix can include a first non-woven distribution layer, a first super absorbent polymer layer, a cellulosic layer, a second super absorbent polymer layer, and a second non-woven distribution layer.
Claims20
A diaper core comprising:
- a top sheet,
- a super absorbent polymer matrix,
- wherein the super absorbent polymer matrix comprises:
- a first non-woven distribution layer,
- a first super absorbent polymer layer,
- a cellulosic layer,
- a second super absorbent polymer layer,
- a second non-woven distribution layer, and
- a pulp layer.
6 more elements
A diaper core comprising:
- a top sheet,
- wherein the top sheet has a thickness between 0.09 mm and 1.11 mm and is present between 0.08 and 1.2 weight percent of the diaper core,
- a super absorbent polymer matrix,
- wherein the super absorbent polymer matrix has a thickness between 2.9 mm and 3.0 mm and is present between 25 and 35 weight percent of the diaper core,
- wherein the super absorbent polymer matrix comprises:
- a first non-woven distribution layer,
- wherein the first non-woven distribution layer has a thickness between 0.4 mm and 0.45 mm and is present between 10 and 12 weight percent of the super absorbent polymer matrix,
- a first super absorbent polymer layer,
- wherein the first super absorbent polymer layer has a thickness between 0.05 mm and 0.06 mm and is present between 2.5 and 5 weight percent of the super absorbent polymer matrix,
- a cellulosic layer,
- wherein the cellulosic layer has a thickness between 2 mm and 2.5 mm and is present between 70 and 85 weight percent of the super absorbent polymer matrix,
- a second super absorbent polymer layer,
- wherein the second super absorbent polymer layer has a thickness between 0.4 mm and 0.45 mm and is present between 10 and 12 weight percent of the super absorbent polymer matrix,
- a second non-woven distribution layer,
- wherein the second non-woven distribution layer has a thickness between 0.05 mm and 0.06 mm and is present between 2.5 and 5 weight percent of the super absorbent polymer matrix, and
- a pulp layer,
- wherein the pulp layer has a thickness between 6 mm and 8 mm and is present between 65 and 70 weight percent of the diaper core.
14 more elements
A method of preparing diaper cores,
- wherein the diaper cores comprise:
- a top sheet,
- a super absorbent polymer matrix,
- wherein the super absorbent polymer matrix comprises:
- a first non-woven distribution layer,
- a first super absorbent polymer layer,
- a cellulosic layer,
- a second super absorbent polymer layer,
- a second non-woven distribution layer, and
- a pulp layer.
7 more elements
Dependencies are inferred from the claim text.