Method and apparatus for an air-expelling, bubble-free capsule

A two-piece bubble-free capsule comprising;

• a solid cap coupled to a body of a capsule, said cap having no air pocket;
• said body containing a liquid composition for consumption, where said body is configured to fit inside said cap;
• an insert positioned within said cap, wherein said insert is a semi-rigid consumable solid which displaces air by covering a meniscus of the liquid composition;
• said insert further comprising:
• a curved side configured to compress against said meniscus of said liquid composition for consumption and thereby reducing air from said liquid composition;
• and
• a flat side which sits underside of said cap.

A two-piece air expelling capsule comprising;

• a cap, wherein said cap is a solid;
• a body, wherein said body is configured to fit inside said cap;
• an insert positioned within said cap, said insert having a dome shape, wherein said insert is a semi-rigid consumable solid, said insert further comprising:
• a curved side configured to compress against a composition for consumption and thereby expelling air from said composition;
• a flat side of said insert, wherein said flat side of said insert is attached to an underside of said cap;
• and
• a sealing element, wherein said cap and said body are sealed via a sealing element, wherein said sealing element prevents leakage of said composition.

A method for the encapsulation of a two-piece, liquid filled, bubble-free capsule comprising:

• separating a cap from a body;
• rotating said cap approximately 180 degrees, wherein opening of said cap faces up;
• placing said cap into a liquid-filling machine;
• placing a formulated plug into said cap,
• rotating said cap approximately 180 degrees, wherein said cap faces right-side up;
• filling said body with a a viscous composition;
• applying a sealing solution to an lower inner surface of said cap;
• mating said formulated plug of said cap with said viscous composition such that said formulated plug comes in contact with a meniscus of said viscous composition inside said body;
• sealing said filled capsule;
• and
• discharging said filled capsule from said liquid-filling machine.

A two-piece air expelling capsule comprising;

• a cap, wherein said cap is a solid;
• a body, wherein said body is configured to fit inside said cap;
• an insert positioned within said cap, said insert having a dome shape, wherein said insert is a rigid consumable solid, said insert further comprising:
• a curved side configured to compress against a composition for consumption and thereby expelling air from said composition;
• a flat side of said insert, wherein said flat side of said insert is attached to an underside of said cap;
• and
• a sealing element, wherein said cap and said body are sealed via a sealing element. wherein said sealing element prevents leakage of said composition.