Over moulded led module with integrated heatsink and optic

A non-transitory computer readable storage medium storing instructions for forming a light emitting diode (LED) headlight unit, the instructions when executed by an injection molding machine, cause the injection molding machine to execute a method comprising:

• performing a first injection molding that injects a first thermoplastic into a first cavity to form a heat sink that integrates an LED module device;
• moving the heat sink into a second cavity;
• performing a second injection molding that injects a second thermoplastic in the second cavity to form an optics component on a top surface of the heat sink that integrates the LED module;
• and
• demolding the optics component and the heat sink that integrates the LED module to form the LED headlight unit.

A method of manufacturing a light emitting diode (LED) headlight unit, the method comprising:

• inserting an LED module into a second cavity;
• performing a first injection molding that injects a first thermoplastic in the first cavity to form an optics component;
• moving the molded optics component into the second cavity;
• performing a second injection molding that injects a first second thermoplastic into the second cavity to form a heat sink that integrates the LED module on a bottom surface of the optics component;
• and demolding the optics component and the heat sink that integrates the LED module to form the LED headlight unit.