Process for producing a material comprising graphene and/or graphite on a matrix, and materials prepared therefrom
AssigneeBio Graphene Solutions Inc.
InventorsGary VAN DUSEN, Rafaella OLIVEIRA DO NASCIMENTO
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Abstract
The present document relates to a process for the preparation of a material containing graphene grown in situ on a matrix from a carbon source, the process comprising at least one thermal treatment carried at a temperature of at least 550° C., for instance between 550° C. and 1400° C., wherein the process does not include injection of external hydrogen or an inert gas.
Claims43
Process for the preparation of a material comprising graphene and/or graphite on a matrix, said process being selected from:
- process A, comprising the steps of:
- contacting a carbon-containing material, and optionally a catalyst, with a matrix;
- and
- thermally treating at a temperature above 550° C. to induce graphitization and produce a graphitized carbon;
- wherein said thermal treatment step comprises in situ generation of hydrogen (H2);
- wherein said process is carried out in the presence of restricted air and excludes injection of additional hydrogen or inert gas;
- wherein said matrix is a material that does not react or decompose when exposed to the thermal treatment conditions;
- and
- wherein said process does not include a chemical pre-treatment of the carbon-containing material and/or chemical post-treatment of the obtained graphene and/or graphite;
- and
- process B, comprising the steps of:
- (a) preparing a solution containing a carbohydrate source as a carbon-containing material, and optionally a catalyst, in a solvent (such as an aqueous solvent, e.g. water):
- (b) contacting the solution from (a) with a matrix to obtain a mixture or coating on the matrix;
- (c) optionally drying the mixture or coating at a temperature of at least 100° C.;
- and
- (d) thermally treating at a temperature above 550° C. to induce graphitization and produce a graphitized carbon:
- wherein said thermal treatment step (d) comprises in situ generation of hydrogen (H2):
- wherein said process is carried out in the presence of restricted air and excludes injection of additional hydrogen or inert gas:
- wherein said matrix is a material that does not react or decompose when exposed to the conditions of the process;
- and
- wherein said process does not include a chemical pre-treatment of the carbohydrate source and/or chemical post-treatment of the obtained graphene and/or graphite.
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Material comprising graphene and/or graphite supported on a matrix, said graphene and/or graphite comprising a carbon content of at least 95 mol %, or at least 97 mol %, or at least 98 mol %, or at least 99 mol %, wherein:
- said matrix comprises at least one of sand, quartz, silica, gravel, granite, cement, calcium carbonate, glass fibers, metal and metal alloy surfaces (e.g. rods, grids, fibers, rebar, etc.), metal and metal alloy powders (e.g. nanoparticles, microparticles, etc.), metal oxides (e.g. TiO2, Al2O3, etc.), ceramics such as zeolites (e.g. sodium aluminosilicate zeolites), inorganic dyes, nanomaterials, boron nitrate (e.g. nanotubes or nanosheets), metal chalcogenides (e.g. transition metal dichalcogenides (TMDC)) or any other material that can withstand the above process conditions;
- and/or
- said graphene has a structure comprising nanoflakes, nanoplatelets, carbon shells, or a combination thereof, preferably comprising nanoflakes or nanoplatelets, and/or a structure comprising nanocones, nanohorns, nanodandelions, nanoribbons, nanopetals, or a combination thereof;
- and/or
- said graphite is synthetic graphite having a structure comprising synthetic graphite platelets or nanoplatelets;
- and/or
- said graphene has an average particle size or flake length between about 0.1 nm and about 5 mm, or between about 20 nm and about 1 mm, or between about 40 and about 500 m;
- and/or
- said graphene comprises monolayer graphene, few-layer graphene (2 to 20 layers), or a combination thereof.
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Dependencies are inferred from the claim text.