Process of providing titanium dioxide and/or vanadium oxide
AssigneeFodere Titanium Limited
InventorsYotamu Stephen Rainford HARA, Stephen PARIRENYATWA, Golden KALUBA, Douglas Mazwi MUSOWOYA, Alexander Noel OLD, Nachikonde FUMPA, Janet MUNDUNDU
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Abstract
The present invention relates to a process of providing titanium dioxide and/or vanadium oxide from feedstocks comprising minerals and/or slags comprising titanium and/or vanadium.
Claims27
A process of providing titanium dioxide and/or vanadium oxide, the process comprising:
- (a) providing a feedstock, the feedstock comprising at least one of
- (I) a mineral comprising titanium and/or vanadium, and
- (II) a slag comprising titanium and/or vanadium,
- (b) adding an alkaline material to the feedstock to provide a modified feedstock, wherein the alkaline material has a pH of less than 9.0,
- (c) roasting at least a portion of the modified feedstock at a temperature in the range of 600° C. to 900° C. to provide a roasted calcine,
- (d) optionally leaching at least a portion of the roasted calcine under acidic conditions to provide a pre-cure leach solid and a pre-cure leach liquor,
- (e) optionally obtaining vanadium oxide from at least a portion of the pre-cure leach liquor via solvent extraction and/or precipitation,
- (f) adding sulphuric acid and/or hydrochloric acid to at least a portion of the roasted calcine or at least a portion of the pre-cure leach solid to provide a first acidic solid;
- (g) curing at least a portion of the first acidic solid at a temperature in the range of 100° C. to 300° C. to provide a cured first acidic solid,
- (h) leaching at least a portion of the cured first acidic solid to provide a post-cure leach solid and a post-cure leach liquor,
- (i) hydrolysing at least a portion of the post-cure leach liquor to provide titanium dioxide, and/or
- (j) obtaining vanadium oxide from at least a portion of the post-cure leach liquor via solvent extraction and/or precipitation.
The process of any one of the preceding claims, wherein the alkaline material is added to the feedstock in an amount of 3 to 20 wt %, based on the total weight of the feedstock, preferably wherein the alkaline material is added to the feedstock in an amount of 5 to 15 wt %, based on the total weight of the feedstock.
The process of any one of the preceding claims, wherein the roasting in step (c) is at a temperature in the range of 600° C. to 800° C.
The process of any one of the preceding claims, wherein the roasting in step (c) is for 0.5 hours to 4 hours.
The process of any one of the preceding claims, wherein the roasted calcine has a pH of less than 9.0, preferably wherein the roasted calcine has a pH in the range of 6.0 to 8.0.
The process of any one of the preceding claims, wherein the process comprises
- (d) leaching at least a portion of the roasted calcine under acidic conditions to provide a pre-cure leach solid and a pre-cure leach liquor;
- and
- (f) adding sulphuric acid and/or hydrochloric acid to at least a portion of the pre-cure leach solid to provide a first acidic solid.
The process of any one of the preceding claims, wherein the process comprises (e) obtaining vanadium oxide from at least a portion of the pre-cure leach liquor via solvent extraction and/or precipitation.
The process of any one of the preceding claims, wherein the feedstock further comprises aluminium, and where the process further comprises obtaining aluminium oxide from at least a portion of the pre-cure leach liquor via precipitation.
The process of any one of the preceding claims, wherein the process further comprises pelletizing the first acidic solid before curing step (g).
The process of any one of the preceding claims, wherein the curing in step (g) is at a temperature in the range of 100° C. to 200° C.
The process of any one of the preceding claims, further comprising pulverizing the at least a portion of the cured first acidic solid before leaching step (h).
The process of any one of the preceding claims, wherein the leaching of the at least a portion of the cured first acidic solid in step (h) is at a pH of less than 3.0.
The process of any one of the preceding claims, wherein the leaching of the at least a portion of the cured first acidic solid in step (h) is at a pH of less than 2.0.
The process of any one of the preceding claims, wherein the process comprises separating the post-cure leach solid and the post-cure leach liquor, preferably via filtration.
The process of any one of the preceding claims, wherein the hydrolysing at least a portion of the post-cure leach liquor in step (i) is at a temperature in the range of 50° C. to 80° C., preferably wherein the hydrolysing at least a portion of the post-cure leach liquor in step (i) is at a temperature in the range of 50° C. to 70° C.
The process of any one of the preceding claims, wherein the feedstock further comprises manganese, iron, chromium, and/or nickel, and wherein the process further comprises obtaining manganese, iron, chromium, and/or nickel from at least a portion of the post-cure leach liquor via solvent extraction and/or precipitation.
The process of any one of the preceding claims, wherein the feedstock comprises a slag comprising titanium and/or vanadium, or wherein the feedstock comprises one or more of the group consisting of ilmenite, leucoxene, rutile, and complex calcium magnesium aluminium silicates.
The process of any one of the preceding claims, wherein the feedstock comprises 0.3 to 5.0 wt % vanadium and/or 5.0 to 85.0 wt % titanium dioxide, based on the total weight of the feedstock.
The process of any one of the preceding claims, wherein the process is a process of providing titanium dioxide and vanadium oxide, and wherein the process comprises
- (i) hydrolysing at least a portion of the post-cure leach liquor to provide titanium dioxide, and
- (j) obtaining vanadium oxide from at least a portion of the post-cure leach liquor via solvent extraction and/or precipitation.
The process of any one of the preceding claims, wherein step (f) further comprises adding water to at least a portion of the roasted calcine or at least a portion of the pre-cure leach solid.
The process of any one of the preceding claims, wherein the process further comprises
- (f′) adding sulphuric acid and/or hydrochloric acid to at least a portion of the post-cure leach solid to provide a second acidic solid;
- (g′) curing at least a portion of the second acidic solid at a temperature in the range of 100° C. to 300° C. to provide a cured second acidic solid;
- (h′) leaching at least a portion of the cured second acidic solid to provide a post-cure second leach solid and a post-cure second leach liquor;
- (i′) hydrolysing at least a portion of the post-cure second leach liquor to provide titanium dioxide, and/or
- (j′) obtaining vanadium oxide from at least a portion of the post-cure second leach liquor via solvent extraction and/or precipitation.
Dependencies are inferred from the claim text.