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US 2026/0084977 A1Published application
Compositions, methods, and systems related to calcium carbonate blends
AssigneeArelac, Inc.
InventorsRyan J. Gilliam, Craig W. Hargis
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Abstract
Provided herein are calcium carbonate blend compositions, methods, and systems related to blend comprising vaterite particles and GCC particles.
Claims35
A calcium carbonate blend composition, comprising:
- a blend comprising vaterite particles having an average particle size of between about 0.1-50 μm and ground calcium carbonate (GCC) particles having an average particle size of between about 1-150 μm.
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A method of producing a calcium carbonate blend composition, comprising:
- (a) calcining limestone to form a mixture comprising lime and a gaseous stream comprising carbon dioxide;
- (b) dissolving the mixture comprising lime in a N-containing salt solution to produce an aqueous solution comprising calcium salt;
- (c) treating the aqueous solution comprising calcium salt with the gaseous stream comprising carbon dioxide to form a composition comprising vaterite particles having an average particle size of between about 0.1-50 μm;
- (d) blending the composition comprising vaterite particles with GCC particles to form a blend comprising the vaterite particles having an average particle size of between about 0.1-50 μm and the GCC particles having an average particle size of between about 1-150 μm;
- and (e) forming a calcium carbonate blend composition comprising the blend.
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A system to form a calcium carbonate blend composition, comprising:
- (i) a calcining reactor configured to calcine limestone to form a mixture comprising lime and a gaseous stream comprising carbon dioxide;
- (ii) a dissolution reactor operably connected to the calcination reactor configured for dissolving the mixture comprising lime in an aqueous N-containing salt solution to produce an aqueous solution comprising calcium salt;
- (iii) a treatment reactor operably connected to the dissolution reactor configured for treating the aqueous solution comprising calcium salt with the gaseous stream comprising carbon dioxide to form a composition comprising vaterite particles having an average particle size of between about 0.1-50 μm;
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- (iv) a blending station operably connected to the treatment reactor and configured for forming a blend comprising the vaterite particles having an average particle size of between about 0.1-50 μm and GCC particles having an average particle size of between about 1-150 μm and forming a calcium carbonate blend composition comprising the blend.
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Dependencies are inferred from the claim text.