# US 2026/0074151 A1 · Uniform pixelated microwave plasma source with substrate rotation

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- Number: US 2026/0074151 A1
- Document ID: US20260074151A1
- Status: Published application
- Kind: A1
- Application number: 18/829,095
- Filed: 2024-09-09
- Published: 2026-03-12
- Earliest claimed: 2024-09-09
- Assignees: Applied Materials, Inc.
- Applicants: Applied Materials, Inc.
- Inventors: JOSEPH AUBUCHON; TZA-JING GUNG
- Web page: https://patentgrep.com/patent/US20260074151A1

## CPC

- H01J 37/32247: {Resonators}
- H01J 37/32192: {Microwave generated discharge (H01J37/32357, H01J37/32366, H01J37/32394, H01J37/32403 take precedence)}
- H01J 37/32201: {Generating means}
- H01J 37/32238: {Windows}
- H01J 37/32715: {Workpiece holder}
- H01J 2237/20214: Rotation
- H01J: ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS (spark-gaps H01T; electric arc lamps H05B31/00; particle accelerators H05H)

## Abstract

Embodiments described herein relate to an apparatus that includes a dielectric plate, and a plurality of dielectric resonators coupled to the dielectric plate. In an embodiment, the plurality of dielectric resonators are distributed across the dielectric plate in a pattern that is asymmetric in order to provide a plasma uniform flux density to an underlying substrate as the substrate is rotated.

## Claims

### Claim 1

An apparatus, comprising:
a dielectric plate; and
a plurality of dielectric resonators coupled to the dielectric plate, wherein the plurality of dielectric resonators are distributed across the dielectric plate in a pattern that is asymmetric.

### Claim 2 (depends on 1)

The apparatus of claim 1, wherein each of the plurality of dielectric resonators comprise a pin inserted into a dielectric puck.

### Claim 3 (depends on 2)

The apparatus of claim 2, wherein each of the plurality of dielectric resonators are electrically coupled to a different one of a plurality of microwave amplifiers, and wherein each of the plurality of microwave amplifiers are independently controllable.

### Claim 4 (depends on 1)

The apparatus of claim 1, wherein the plurality of dielectric resonators comprises a first set of dielectric resonators and a second set of dielectric resonators, wherein the first set of dielectric resonators each have a center-point that is spaced from an origin of the dielectric plate by less than half of a radius of the dielectric plate and the second set of dielectric resonators have a center-point that is spaced from the origin of the dielectric plate by more than half of the radius of the dielectric plate.

### Claim 5 (depends on 4)

The apparatus of claim 4, wherein the first set of dielectric resonators has a first number of dielectric resonators and the second set of dielectric resonators has a second number of dielectric resonators that is greater than the first number of dielectric resonators.

### Claim 6 (depends on 1)

The apparatus of claim 1, wherein the plurality of dielectric resonators comprises four or more dielectric resonators.

### Claim 7 (depends on 1)

The apparatus of claim 1, wherein the plurality of dielectric resonators are configured to ignite a plasma below the dielectric plate with a degree of uniformity that is at least 90% from a center to an edge of a substrate that is to be positioned below the dielectric plate.

### Claim 8 (depends on 7)

The apparatus of claim 7, wherein the degree of uniformity is at least 97%.

### Claim 9 (depends on 1)

The apparatus of claim 1, wherein the plurality of dielectric resonators are each positioned at different angles relative to a radius of the dielectric plate.

### Claim 10 (depends on 9)

The apparatus of claim 9, wherein the plurality of dielectric resonators are each positioned at a different distance from an origin of the dielectric plate.

### Claim 11 (depends on 1)

The apparatus of claim 1, wherein none of the plurality of dielectric resonators have a center point that is coincident with an origin of the dielectric plate.

### Claim 12

An apparatus, comprising:
a chamber;
a microwave plasma source coupled to the chamber, wherein the microwave plasma source comprises a plurality of dielectric resonators that are distributed over a dielectric plate, and wherein a pattern of the plurality of dielectric resonators does not include an axis of symmetry; and
a pedestal within the chamber, wherein the pedestal is configured to be rotated.

### Claim 13 (depends on 12)

The apparatus of claim 12, wherein the plurality of dielectric resonators are independently controllable.

### Claim 14 (depends on 12)

The apparatus of claim 12, wherein the plurality of dielectric resonators comprises five or more dielectric resonators.

### Claim 15 (depends on 12)

The apparatus of claim 12, wherein the plurality of dielectric resonators are configured to ignite a plasma within the chamber with a degree of uniformity that is at least 95% from a center to an edge of a substrate that is to be positioned on the pedestal.

### Claim 16 (depends on 12)

The apparatus of claim 12, wherein the plurality of dielectric resonators are each positioned at different angles relative to a radius of the dielectric plate.

### Claim 17 (depends on 16)

The apparatus of claim 16, wherein the plurality of dielectric resonators are each positioned at a different distance from an origin of the dielectric plate.

### Claim 18

A method, comprising:
rotating a substrate on a pedestal within a chamber that comprises a microwave plasma source with a plurality of dielectric resonators that are distributed across the chamber in a pattern that does not have an axis of symmetry; and
processing the substrate with a plasma induced by the plurality of dielectric resonators while the substrate is rotated.

### Claim 19 (depends on 18)

The method of claim 18, wherein the plasma has a degree of uniformity is at least 95% from a center to an edge of a substrate.

### Claim 20 (depends on 18)

The method of claim 18, wherein the substrate undergoes an integer number of full rotations during the processing.
