Splice connection system for electro submersible pump cables in oil wells and method of assembly

A splice connection system for electrical submersible pump (ESP) cables, comprising:

• a reinforced housing having a first section and a second section, wherein the first section and the second section are configured with openings for receiving terminal ends of a first ESP cable and a second ESP cable, respectively,
• wherein the first section and the second section are slidably positioned on the first ESP cable and the second ESP cable at a distance from the respective terminal ends;
• a pair of seal members configured to receive stripped conductor wires of the first ESP cable and the second ESP cable, respectively, thereby ensuring a secure and insulated connection;
• a plurality of splice connectors configured to electrically connect the stripped conductor wires of the first ESP cable and the second ESP cable, respectively, thereby creating a spliced connection that allows transmission of electrical power and control signals between the first ESP cable and the second ESP cable;
• a protective case having an upper section and a lower section, wherein the lower section is secured to the upper section to enclose the spliced connection, and
• wherein the upper section and the lower section are configured to respectively receive the plurality of splice connectors to secure the spliced connection;
• a potting insulation compound disposed within a plurality of primary holes on the protective case, thereby filling an internal cavity of the protective case to provide enhanced insulation and protection for the spliced connection;
• an epoxy sealant disposed within a plurality of secondary holes on the protective case, thereby ensuring a robust seal that enhances moisture resistance and protects the spliced connection, and
• wherein the epoxy sealant is applied to edges of the first section and the second section of the reinforced housing to create a secure connection that encloses the protective case over the spliced connection, thereby forming an additional layer that enhances protection against mechanical stress, environmental factors, and potential impact.