# US 2026/0066499 A1 · Secondary battery, device for manufacturing secondary battery, and method of manufacturing secondary battery

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- Number: US 2026/0066499 A1
- Document ID: US20260066499A1
- Status: Published application
- Kind: A1
- Application number: 19/173,072
- Filed: 2025-04-08
- Published: 2026-03-05
- Earliest claimed: 2024-09-04
- Assignees: Samsung SDI Co., Ltd.
- Applicants: Samsung SDI Co., Ltd.
- Inventors: Donghyun KIM; Yejin SEO; Eunjeong MOON
- Web page: https://patentgrep.com/patent/US20260066499A1

## CPC

- H01M 10/0404: {Machines for assembling batteries}
- H01M 50/547: characterised by the disposition of the terminals on the cells
- H01M 4/0435: {Rolling or calendering}
- H01M 50/533: characterised by the shape of the leads or tabs
- H01M 50/54: Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
- H01M 50/553: Terminals adapted for prismatic, pouch or rectangular cells
- Y02E 60/10: Energy storage using batteries
- Y02P 70/50: Manufacturing or production processes characterised by the final manufactured product
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

A secondary battery includes an electrode assembly include a side that extends in a first direction, a case accommodating the electrode assembly, a lead tab protruding from the side of the electrode assembly, and a strip terminal connected to the lead tab. The lead tab is bent in the first direction. The strip terminal includes a first section connected to the lead tab and extending in the first direction, and a second section connected to the first section and bent in a second direction that intersects the first direction. An angle between the first section and the second section is 90 degrees or less.

## Claims

### Claim 1

A secondary battery comprising:
an electrode assembly including a side that extends in a first direction;
a case accommodating the electrode assembly;
a lead tab protruding from the side of the electrode assembly; and
a strip terminal connected to the lead tab,
wherein the lead tab is bent to extend in the first direction,
wherein the strip terminal comprises a first section connected to the lead tab and extending in the first direction, and a second section connected to the first section and extending in a second direction that intersects the first direction, and
wherein an angle between the first section and the second section is 90 degrees or less.

### Claim 2 (depends on 1)

The secondary battery as claimed in claim 1, wherein the angle between the first section and the second section is 40 degrees or more.

### Claim 3 (depends on 2)

The secondary battery as claimed in claim 2, wherein the first section of the strip terminal is spaced from the side of the electrode assembly by a predetermined distance or more.

### Claim 4 (depends on 3)

The secondary battery as claimed in claim 3, wherein a distance between the first section of the strip terminal and the side of the electrode assembly is constant or decreases toward the second section of the strip terminal.

### Claim 5 (depends on 3)

The secondary battery as claimed in claim 3, wherein a distance between the first section of the strip terminal and the side of the electrode assembly is less than 0.5 mm.

### Claim 6

A device for manufacturing a secondary battery, the secondary battery comprising:
a support block configured to support an electrode assembly with a lead tab protruding from a side of the electrode assembly;
a lower jig configured (i) to support a first section of a strip terminal connected to the lead tab and (ii) to move in a vertical direction that is a first direction along the side of the electrode assembly or in a front-rear direction with respect to the electrode assembly;
an upper jig disposed above the lower jig and configured to press the first section of the strip terminal; and
a bending roller configured to bend the second section connected to the first section of the strip terminal by moving up and down in the first direction along a rear side of the lower jig,
wherein the bending roller is configured to be lowered so that an angle between the first section and the second section becomes 90 degrees or less.

### Claim 7 (depends on 6)

The device for manufacturing the secondary battery as claimed in claim 6, wherein the bending roller is configured to be lowered a first time so that the angle between the first section and the second section becomes 90 degrees.

### Claim 8 (depends on 7)

The device for manufacturing the secondary battery as claimed in claim 7 a height of an upper surface of the lower jig supporting the first section corresponds to a height of an upper surface of the support block supporting the electrode assembly.

### Claim 9 (depends on 7)

The device for manufacturing the secondary battery as claimed in claim 7, wherein the bending roller is configured to be lowered a second time so that the angle between the first section and the second section becomes less than 90 degrees.

### Claim 10 (depends on 7)

The device for manufacturing the secondary battery as claimed in claim 7, wherein the bending roller is configured to be lowered a second time so that the angle between the first section and the second section becomes 40 degrees or more and less than 90 degrees.

### Claim 11 (depends on 9)

The device for manufacturing the secondary battery as claimed in claim 9, wherein the device is configured such that when the bending roller is lowered a second time, a height of an upper surface of the lower jig supporting the first section is higher than a height of an upper surface of the support block supporting the electrode assembly.

### Claim 12 (depends on 6)

The device for manufacturing the secondary battery as claimed in claim 6, further comprising a front guide disposed above the support block and configured to press the lead tab.

### Claim 13

A method of manufacturing a secondary battery, the method comprising:
disposing an electrode assembly on a support block, the electrode assembly including a lead tab protruding from a side of the electrode assembly;
disposing a first section of a strip terminal connected to the lead tab on a lower jig;
lowering an upper jig to press and fix the first section;
lowering a bending roller along a side of the lower jig to bend a second section of the strip terminal connected to the first section a first time;
raising the lower jig and lowering the bending roller a second time along the side of the lower jig to bend the second section a second time; and
moving the lower jig toward the electrode assembly to bend the lead tab.

### Claim 14 (depends on 13)

The method for manufacturing the secondary battery as claimed in claim 13, further comprising setting a height of an upper surface of the lower jig supporting the first section to correspond to a height of an upper surface of the support block supporting the electrode assembly.

### Claim 15 (depends on 13)

The method for manufacturing the secondary battery as claimed in claim 13, wherein, when the second section is bent a second time, a height of an upper surface of the lower jig supporting the first section is set to be higher than a height of an upper surface of the support block supporting the electrode assembly.

### Claim 16 (depends on 13)

The method for manufacturing the secondary battery as claimed in claim 13, wherein, when the second section is bent the first time, an angle between the first section and the second section becomes 90 degrees.

### Claim 17 (depends on 13)

The method for manufacturing the secondary battery as claimed in claim 13, wherein the second section is bent the second time such that an angle between the first section and the second section becomes less than 90 degrees.

### Claim 18 (depends on 13)

The method for manufacturing the secondary battery as claimed in claim 13, wherein the bending of the lead tab further comprises raising the lower jig before moving the lower jig forward toward the electrode assembly.

### Claim 19 (depends on 18)

The method for manufacturing the secondary battery as claimed in claim 18, wherein the lead tab is bent to face the one side of the electrode assembly, and
wherein, as the lead tab is bent, the strip terminal rotates so that the first section of the strip terminal is disposed to face the side of the electrode assembly.

### Claim 20 (depends on 19)

The method for manufacturing the secondary battery as claimed in claim 19, wherein the first section of the strip terminal is spaced from the side of the electrode assembly by a predetermined distance or more.
