Integrated system for a computer-assisted coiling machine tool

An integrated system for a computer-assisted coiling machine tool, the system comprising:

• a computer numerical control (CNC) coiling machine (102) including:
• a coiling arbor having a fixture clamp to grip and manipulate a workpiece for a coiling operation;
• a support assembly having one or more rotating rollers for supporting the workpiece during the coiling operation;
• a force sensor integrated in the rotating rollers to detect the real-time force exerted by the workpiece during coiling, and
• a variable pitch adjusting unit configured with the machine for altering the pitch of the coil being formed during coiling;
• an AI-based control unit operatively connected, via a communication network, with the coiling machine and a central database, wherein the AI-based control unit comprises:
• a data collection module for converting inputs of force sensor into a time-series dataset and generating a force profile, based on the exerted force, for each coil during coiling operation;
• a machine learning module for comparing the generated time-series force profile with an expected force profile stored in the central database to identify any deviation and generate a predictive force profile, based on the comparison of the generated profile and expected profiles;
• and
• an adaptive control module for real-time adjustment of the parameters of the coiling arbor, support assembly, and the pitch adjusting unit based on the generated force profile,
• wherein the AI-based control unit actuates the coiling arbor, the variable pitch adjusting unit, and the support assembly based on the output of the adaptive control module to make incremental improvements and dynamic adjustments to produce optimal quality coiling products.