System and method for continuous powder delivery for electrostatic coating

An in-line industrial device comprising:

• a hopper, wherein the hopper includes a fluidizing plate connected to an air supply;
• one or more feed pumps coupled to the hopper;
• a pressure sensor coupled to the one or more feed pumps and the hopper;
• a flowmeter coupled to the one or more feed pumps, the pressure sensor, and the hopper;
• a pressure regulator coupled to the hopper;
• a level sensor coupled to the hopper;
• a first controller electrically connected to the one or more feed pumps, the pressure sensor, the flowmeter, the pressure regulator, and the level sensor, wherein the first controller is configured to adjust the one or more feed pumps and the pressure regulator based on the pressure sensor, the flowmeter, and level sensor;
• and
• one or more tilt tables, each comprising:
• an airbag having a dynamic volume of air;
• a plurality of tilt table sensors;
• a second controller electronically connected to the airbag, the plurality of tilt table sensors, and the first controller, wherein the second controller is configured to adjust the volume of air within the airbag based on the plurality of tilt table sensors and the first controller;
• and
• wherein, the hopper receives a supply of powder from the plurality of tilt tables via a powder intake.