Melamine utensil made from melamine composite material and method of manufacturing the same

A method of manufacturing a melamine utensil made from a melamine composite material comprising the steps of:

• Step 1:
• mixing and stirring 60-70 wt % of a primary powder-like melamine material, 20-30 wt % of shards of a secondary melamine material, and 5-15 wt % of melamine resin glazing powder evenly to form the melamine composite material;
• Step 2:
• taking a certain amount of the melamine composite material from the melamine composite material and placing the certain amount of the melamine composite material into a container;
• wherein the certain amount of the melamine composite material is determined according to a volume or a net weight of the melamine utensil going to be manufactured;
• wherein the container is a cylindrical container for mounting the certain amount of the melamine composite material therein;
• Step 3:
• placing the container with the certain amount of the melamine composite material into a heater for preheating so that the certain amount of the melamine composite material is heated to form a composite soft blank;
• Step 4:
• placing the composite soft blank into a mold of a hot-pressing machine to perform a hot-processing process;
• and
• Step 5:
• removing a melamine utensil already being hot-pressed from the mold to complete manufacturing of the melamine utensil after cooling and trimming.

A melamine utensil made from a melamine composite material comprising a powder-like melamine material, shards of a secondary melamine material, pulp, and melamine resin glazing powder mixed in certain weight percentage to form the melamine composite material which is further produced into the melamine utensil by a hot-pressing process;

• the melamine utensil having a combination body and a plurality of the shards of a secondary melamine material;
• wherein the combination is formed by the primary powder-like melamine material, the pulp, and the melamine resin glazing powder of the melamine composite material all melted by the hot-pressing process;
• the combination is located among the respective shards of the secondary melamine material and tightly adhered to and covering an outer surface of the respective shards of the secondary melamine material by the hot pressing process;
• wherein the shards of the secondary melamine material are having different shapes, sizes or colors and formed by crushing of hot-pressed secondary melamine material;
• the shapes and the colors of the shards of the secondary melamine material are shown on an outer surface of the melamine utensil by the hot-pressing process.

A method of manufacturing a melamine utensil made from a melamine composite material comprising the steps of:

• Step 1:
• mixing and stirring 60-70 wt % of a primary powder-like melamine material, 20-30 wt % of shards of a secondary melamine material, 12-22 wt % of pulp, and 5-15 wt % of melamine resin glazing powder evenly to form the melamine composite material;
• Step 2:
• taking a certain amount of the melamine composite material from the melamine composite material and placing the certain amount of the melamine composite material into a container;
• wherein the certain amount of the melamine composite material is determined according to a volume or a net weight of the melamine utensil going to be manufactured;
• wherein the container is a cylindrical container for mounting the certain amount of the melamine composite material therein;
• Step 3:
• placing the container with the certain amount of the melamine composite material into a heater for preheating so that the certain amount of the melamine composite material is heated to form a composite soft blank;
• Step 4:
• placing the composite soft blank into a mold of a hot-pressing machine to perform a hot-processing process;
• and
• Step 5:
• removing a melamine utensil already being hot-pressed from the mold to complete manufacturing of the melamine utensil after cooling and trimming.