Cart tipper protection device and process

A waste truck having a packer blade in combination with a rotary cart tipper, comprising:

• a hydraulic system mounted on said waste truck;
• said rotary cart tipper includes a rotary actuator;
• said hydraulic system drives said rotary actuator of said rotary cart tipper from a first down position to a second up position;
• said packer blade resides in said chamber of said waste truck, said packer blade is movable within said chamber of said waste truck, said packer blade has a first stored position in said chamber, a second scooping position in the chamber, and a third position compressing said refuse in said chamber;
• said hydraulic system drives and moves said packer blade;
• said rotary cart tipper includes a rotary potentiometer;
• said rotary potentiometer detects the rotary position of said cart tipper and provides a corresponding output voltage representative of the rotary position of said cart tipper;
• said rotary potentiometer drives a transistor which applies voltage to a solenoid operated, 2-way normally open, pilot operated poppet hydraulic interrupt valve removing hydraulic system fluid pressure from said packer blade when said output voltage of said rotary potentiometer is sufficiently large indicating said cart tipper is within the collision zone.

A process for operating a waste truck having a packer blade, said packer blade resides in a chamber of said waste truck, in combination with a rotary cart tipper, comprising the steps of:

• detecting the position of said rotary cart tipper using a proximity sensor;
• driving, using a hydraulic system, said rotary cart tipper from a first down position to a second up position or vice-versa;
• dumping refuse in said chamber using said rotary cart tipper;
• moving, if said rotary cart tipper is not in said second up position, using said hydraulic system, said packer blade within said chamber of said waste truck, said packer blade has a first stored position in said chamber, a second scooping position in the chamber, and a third position compressing said refuse in said chamber;
• said proximity sensor prevents operation of said packer blade depending on said position of said cart tipper;
• wherein said proximity sensor is selected from the group consisting of a rotary potentiometer, an inductive sensor, a mechanical switch, a spring type switch, a linear potentiometer, a hall proximity sensor, an ultrasonic proximity sensor, a capacitive proximity sensor, an optical sensor, an infrared sensor, reed switches, GMR inductive sensor, variable reluctance sensor, RVDT, rotary encoder, and magneto resistive sensors.

A rotary cart tipper, comprising:

• a rotary actuator;
• said rotary actuator includes a shaft and a housing, said shaft includes an arcuate slot therein;
• an electric motor a device driving said shaft of said rotary actuator from a first down rotational position to a second up rotational position or vice versa;
• a proximity sensor mounted in said housing of said rotary actuator in proximity to said shaft of said rotary actuator;
• and,
• said proximity sensor detects and senses the presence of said metallic shaft based on the rotary position of said arcuate slot in said shaft.

A waste truck having a packer blade in combination with a rotary cart tipper, comprising:

• an electric power supply system mounted on the waste truck;
• a first electric motor driving said rotary cart tipper;
• said first electric motor controlled by a first motor control circuit;
• a second electric motor driving said packer blade;
• said second electric motor controlled by a second motor control circuit;
• a rotary cart tipper includes a metallic shaft and a housing, said metallic shaft includes an arcuate slot therein;
• said first electric motor drives said shaft of said rotary cart tipper from a first down position to a second up position and vice-versa;
• an inductive proximity sensor mounted in the housing of said shaft of said rotary cart tipper;
• said inductive proximity sensor senses the presence of said metallic shaft based on said rotary position of said arcuate slot in said metallic shaft;
• said inductive proximity sensor includes normally open contacts in series with a control relay, said normally open contacts of said inductive proximity sensor in the presence of said arcuate slot remain open, said normally open contacts are closed when said inductive proximity sensor is in proximity to said portion of said metallic shaft not having said arcuate slot, said closed contacts of said inductive proximity sensor energize a control relay, and,
• said control relay includes normally open contacts which close supplying power to a second motor control circuit.

A packer blade control system, comprising:

• a solenoid operated 2-way normally open, pilot operated hydraulic poppet valve;
• a shaft driving a cart tipper, said shaft includes a cylindrical surface and an arcuate slot in said cylindrical surface;
• a housing for mounting said shaft driving said cart tipper;
• a rotary position detector mounted in said housing detects the rotary position of said shaft, said
• rotary position detector capable of differentiating between said cylindrical surface and said arcuate slot;
• said rotary position detector is selected from the group consisting of a rotary potentiometer, an inductive sensor, a mechanical switch, a spring type switch, a linear potentiometer, a hall proximity sensor, an ultrasonic proximity sensor, a capacitive proximity sensor, an optical sensor, an infrared sensor, reed switches, GMR inductive sensor, variable reluctance sensor, RVDT, rotary encoder, and magneto resistive sensors;
• said rotary position detector deenergizes said solenoid operated 2-way normally open, pilot operated hydraulic poppet valve allowing hydraulic operation of said packer blade when said cart tipper is in a first range of rotational positions not in proximity to said arcuate slot;
• and,
• said rotary position detector energizes said solenoid operated 2-way normally open, pilot operated hydraulic poppet valve preventing hydraulic operation of said packer blade when said cart tipper is in a second range of rotational positions in proximity to said arcuate slot.

A waste truck having a packer blade in combination with a cart tipper, comprising:

• a hydraulic system mounted on said waste truck;
• said hydraulic system drives said cart tipper from a first down position to a second upper most position;
• said waste truck includes a chamber and said waste truck receives refuse in said chamber;
• said packer blade resides in said chamber of said waste truck, said packer blade is movable within said chamber of said waste truck, said packer blade has a first stored position in said chamber, a second scooping position in the chamber, and a third position compressing said refuse in said chamber;
• said hydraulic system drives and moves said packer blade;
• said cart tipper includes a proximity sensor;
• said cart tipper includes an arm;
• said proximity sensor senses the position of said arm of said cart tipper.

A rotary cart tipper, comprising:

• a rotary actuator;
• said rotary actuator includes an arm;
• a device driving said rotary actuator and said arm of said rotary actuator from a first down rotational position to a second up rotational position or vice versa;
• a proximity sensor;
• and,
• said proximity sensor detects and senses the presence of said arm of said rotary actuator.

A rotary cart tipper, comprising:

• a rotary actuator;
• said rotary actuator includes a shaft and a housing, said shaft includes an arcuate slot therein;
• a device driving said shaft of said rotary actuator from a first down rotational position to a second up rotational position or vice versa;
• a proximity sensor mounted in said housing of said rotary actuator in proximity to said shaft of said rotary actuator;
• and,
• said proximity sensor detects and senses the presence of said metallic shaft based on the rotary position of said arcuate slot in said shaft.