Molded Multi-Part Polymer Structural Plastic Building Assembly System For Land and Water
OwnerCharles I. Weeinventor
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Abstract
A building assembly system that comprises thermoformed high density polyethylene molded components filled with high density polyurethane foam. The molded components are configured in a cube or triangle form and secured against a steel frame to provide a habitable constructed unit. The composition of the high density polyethylene molded components filled with high density polyurethane foam meets standards for the American Society for Testing and Materials for a habitable structure used by humans. The habitable structure can be used on land or water.
Claims13
A method of manufacturing molded components from thermoformed material, the molded components used on land or water are at least sufficient to meet a minimum ASTM standard of two or more of the following:
- ASTM D695-15, ASTM D638-14, ASTM D732-17, ASTM C518-17, ASTM D4976-12a, ASTM E72-15, ASTM E108-16, ASTM D4819-13, ASTM D570-98, ASTM D6341-16, ASTM D2990-17, ASTM E2322-03, ASTM E2126-11, ASTM D1435-13, ASTM G154-12a, ASTM D7989-15, NFPA 286-15, and UL 790-2014, the method comprising:
- (a) molding hollow components using a thermoformed process comprising a fabricated cast aluminum master mold rotated bi-axially and causing a melted polymer comprising a flame retardant to disperse and stick to walls of the fabricated cast aluminum master mold, and
- (b) injecting hollow components with a foam using a foaming process, wherein the hollow components are assembled to form a molded component building assembly system.
A method of manufacturing molded components from thermoformed material, the molded components used on land or water are at least sufficient to meet a minimum ASTM standard of two or more of the following:
- ASTM D695-15, ASTM D638-14, ASTM D732-17, ASTM C518-17, ASTM D4976-12a, ASTM E72-15, ASTM E108-16, ASTM D4819-13, ASTM D570-98, ASTM D6341-16, ASTM D2990-17, ASTM E2322-03, ASTM E2126-11, ASTM D1435-13, ASTM G154-12a, ASTM D7989-15, NFPA 286-15, and UL 790-2014, the method comprising:
- (a) molding hollow components using a thermoformed process comprising a fabricated cast aluminum master mold rotated bi-axially and causing a melted polymer comprising a flame retardant mixed with a polyethylene to disperse and stick to walls of the fabricated cast aluminum master mold,
- wherein the flame retardant comprises approximately 30 weight percent of the melted polymer and the polyethylene comprises approximately 70 weight percent of the melted polymer;
- and
- (b) injecting hollow components with a foam using a foaming process, wherein the hollow components injected with foam are assembled to form a molded component building assembly system.
Dependencies are inferred from the claim text.