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US 2025/0353970 A1Published application
Polymeric compositions and products of low wear and of low friction
AssigneeW. L. Gore & Associates, Inc.
InventorsRavi Gupta, Edward A. Sabol, Gregory J. Shafer, Paul Smith, Aadil Elmoumni
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Abstract
Polymeric compositions, products and articles having low friction and low wear, and in particular polymeric products, articles and composites including poly(tetramethyl-p-silphenylenesiloxane). Methods of making the polymeric compositions, products, and articles are also disclosed.
Claims32
A polymer composition comprising:
- a siloxane polymer with repeat units of the following general Formula 3:
- wherein n is any integer from 40 to 50,000,
- wherein the polymer composition comprises an amount of oligomers having a molecular weight of from 450 to 20,000 Da of from 0.1% to 10% as determined by gel permeation chromatography;
- and
- wherein the siloxane polymer has a molecular weight polydispersity of less than or equal to 10.
2 more elements
A polymer composition comprising:
- a siloxane polymer with repeat units of the following general Formula 3:
- wherein n is any integer from 40 to 50,000,
- wherein the siloxane polymer provides a constant average coefficient of friction over a time period of sixty minutes of wear testing;
- and
- wherein the coefficient of friction is measured using a pin-on-disk test against Si3N4 at room temperature for a period of 1 hour at a sliding speed of 1 mm/s, a sliding distance of 14 mm, a rotation of 1 rpm and a static pressure of 15 N using a tribometer.
2 more elements
A polymer composition comprising:
- a poly(tetramethyl-p-silphenylenesiloxane) (PTMPS) polymer having a weight average molecular weight of from 10,000 Da to 3,000,000 Da;
- wherein the PTMPS polymer provides a coefficient of friction stable over a time period of sixty hours of wear testing;
- and
- wherein the coefficient of friction is measured using a pin-on-disk test at a temperature of from 20° C. to 22° C. for a period of about 60 hours at a sliding speed of from 0.4 to 0.5 ft/min, a rotation of about 2 rpm and a pressure of about 25000 Psi under a normal load of about 10 N using a tribometer.
1 more element
A polymer composition comprising:
- a poly(tetramethyl-p-silphenylenesiloxane) (PTMPS) polymer having a weight average molecular weight from 50,000 Da to 5,000,000 Da;
- wherein the PTMPS polymer provides a specific wear rate as determined using a block-on-disk test against a countersurface of a disk at a pressure of from 1 MPa to 10 MPa, a velocity of 200 mm/s to 2000 mm/s, and a contact radius of about 80 mm for a sliding distance of about 0.5 m/rev;
- wherein the specific wear rate is calculated by dividing a change in laser displacement measurement by a change in sliding distance during the block-on-disk test.
A wear engagement system comprising:
- a polymeric surface comprising a poly(tetramethyl-p-silphenylenesiloxane) (PTMPS) polymer;
- and
- a modified countersurface engaging the polymeric surface at a pressure of from 1 MPa to 10 MPa, a velocity of 200 mm/s to 2000 mm/s, and a contact radius of about 80 mm for a sliding distance of about 0.5 m/rev,
- wherein the modified countersurface comprises an original countersurface of a disk and a transfer layer formed of particles shed from the polymeric surface comprising particles of the PTMPS polymer during an initial wear period of the wear engagement system.
1 more element
An article comprising:
- a polymer block comprising a poly(tetramethyl-p-silphenylenesiloxane) (PTMPS) polymer with repeat units of the following general Formula 3:
- a wear track along a direction of wear track on a surface of the polymer block after the article is subject to a block-on-disk test against a countersurface of a disk at a pressure of from 1 MPa to 10 MPa, a velocity of 200 mm/s to 2000 mm/s, and a contact radius of about 80 mm for a sliding distance of about 0.5 m/rev;
- and
- worn PTMPS polymer particles substantially along the sides of the wear track in a direction perpendicular to the direction of wear track;
- wherein n is any integer from 5 to 50,000;
- wherein the wear track is formed by the countersurface of the disk engaging the surface of the polymer block along the direction of wear track.
3 more elements
A method of modifying a countersurface, the method comprising:
- disposing an unmodified countersurface to frictionally engage a surface of a polymer block comprising a poly(tetramethyl-p-silphenylenesiloxane) (PTMPS) polymer;
- transferring a plurality of PTMPS polymer particles from the surface of the polymer block to the countersurface during a frictional engagement;
- and
- modifying the countersurface to include an engaged transfer layer of the transferred PTMPS polymer particles fixedly deposited on the unmodified countersurface.
1 more element
Dependencies are inferred from the claim text.