Connection body and method for connecting connection body

A connection body comprising:

• a first metal plate which has a pair of first cutout portions formed on both ends and a first bolt insertion portion formed between the pair of first cutout portions;
• a first insulating plate which has a pair of second cutout portions formed on positions facing the pair of first cutout portions when the first insulating plate is mounted on the first metal plate, and a second bolt insertion portion formed between the pair of second cutout portions;
• a pair of first terminals which have base portions having flat plate shapes to be able to be inserted into third cutout portions, the third cutout portions being formed by the first cutout portions and the second cutout portions, in a first state in which the first insulating plate is mounted on the first metal plate in a manner to make the pair of first cutout portions and the pair of second cutout portions face each other, and first contact portions, the first contact portions being connected with one ends of the base portions in a longitudinal direction and having flat plate shapes extended to have a width, the width being greater than a width of the third cutout portions, on both sides in a width direction of the base portions;
• a pair of second terminals which have second contact portions having flat plate shapes to be able to be mounted on end portions, the end portions being on an opposite side to the base portions, of the first contact portions in the pair of first terminals;
• a second insulating plate which has a pair of first pressing portions being able to be mounted on surfaces, the surfaces being on an opposite side to the first terminals, of the second contact portions in the pair of second terminals, a first coupling portion coupling the pair of first pressing portions, and a third bolt insertion portion formed in the first coupling portion;
• and
• a second metal plate which has a pair of second pressing portions being able to be mounted on the first pressing portions, the first pressing portions being on an opposite side to the second contact portions, in the pair of first pressing portions, a second coupling portion coupling the pair of second pressing portions, and a fourth bolt insertion portion formed in the second coupling portion, wherein
• a positional relationship between the first bolt insertion portion, the second bolt insertion portion, the third bolt insertion portion, and the fourth bolt insertion portion is a positional relationship which allows fastening by insertion of a single bolt in a second state in which the base portions of the first terminals are inserted into the respective third cutout portions, the second terminals are mounted on the respective end portions of the first contact portions, the first pressing portions are mounted on respective end portions of the second contact portions, and the second pressing portions are mounted on the respective first pressing portions in the first state, and the fastening makes the first contact portions and the respective second contact portions conductive.

A connection body comprising:

• a header;
• and
• a plug harness which is fitted to the header, wherein
• the header includes
• a first housing which is made of an insulating material and has a pair of first hole portions formed in parallel with each other in a penetrating manner and a second bolt insertion portion formed between the pair of first hole portions in parallel with the pair of first hole portions,
• a pair of first terminals which have first contact surfaces on one ends thereof and have first contact portions having flat plate shapes to be able to be inserted into the respective first hole portions from a first contact surface side, and
• a first holding member which is made of an insulating material and has a pair of first pressing portions for pressing each of the first terminals from a surface side opposite to the first contact surfaces to the first contact surface side in a first state in which the first terminals are inserted into the respective first hole portions from the first contact surfaces, a connecting portion for connecting the pair of first pressing portions to each other, and a first bolt insertion portion formed in the connecting portion,
• the plug harness includes
• a second housing which is made of an insulating material, can be fitted to the first housing, and has a pair of second hole portions formed in parallel so that at least portions thereof face the first contact surfaces when the plug harness is fitted to the header, an opening portion formed so as to encompass a portion of each of the second hole portions and open in one direction of a first axis, the first axis intersecting with a hole direction of the second hole portions, and a third bolt insertion portion formed between the pair of second hole portions in parallel with the first axis,
• a pair of second terminals which have second contact portions on one ends thereof, the second contact portions having flat plate shapes to be able to be inserted into the respective second hole portions, and
• a second holding member which has a second pressing portion used for pressing a predetermined region of a first surface in the one direction, the first surface being an outer surface of the second housing and having the third bolt insertion portion formed therein, and a fourth bolt insertion portion penetrating through the second pressing portion, and
• a positional relationship between the first bolt insertion portion, the second bolt insertion portion, the third bolt insertion portion, and the fourth bolt insertion portion is a positional relationship which allows fastening by insertion of a single bolt in a second state in which the pair of first pressing portions are allowed to press the respective first terminals, the pair of second terminals are inserted into the respective second hole portions provided in pair, the first housing and the second housing are fitted to each other in a manner in which each of the first hole portions and the opening portion face each other, the second pressing portion of the second holding member is mounted on the predetermined region, and the first pressing portions of the first holding member are allowed to be abutted on respective surfaces, the surfaces being on an opposite side to the first contact surfaces of the first terminals, in the first state, and the fastening makes the first contact portions and the respective second contact portions conductive.

A method for connecting a connection body, the method comprising:

• preparing
• a first insulating plate which has a pair of second cutout portions formed on both ends and a second bolt insertion portion formed between the pair of second cutout portions,
• a pair of first terminals which have base portions having flat plate shapes to be able to be inserted into the second cutout portions, and first contact portions, the first contact portions being connected with one ends of the base portions in a longitudinal direction and having flat plate shapes extended to have a width, the width being greater than a width of the second cutout portions, on both sides in a width direction of the base portions,
• a pair of second terminals which have second contact portions having flat plate shapes to be able to be mounted on end portions, the end portions being on an opposite side to the base portions, of the first contact portions in the pair of first terminals, and
• a second insulating plate which has a pair of first pressing portions being able to be mounted on surfaces, the surfaces being on an opposite side to the first terminals, of the second contact portions in the pair of second terminals, a first coupling portion coupling the pair of first pressing portions, and a third bolt insertion portion formed in the first coupling portion;
• inserting the base portions of the first terminals into the respective second cutout portions;
• mounting the second terminals on the respective end portions of the first contact portions;
• mounting the first pressing portions on respective end portions of the second contact portions;
• and
• inserting a single bolt from the third bolt insertion portion to the second bolt insertion portion so as to make the first contact portions and the respective second contact portions conductive.

A method for connecting a connection body, the method comprising:

• preparing
• a first housing which is made of an insulating material and has a pair of first hole portions formed in parallel with each other in a penetrating manner and a second bolt insertion portion formed between the pair of first hole portions in parallel with the pair of first hole portions,
• a pair of first terminals which have first contact surfaces on one ends thereof and have first contact portions having flat plate shapes to be able to be inserted into the respective first hole portions from the first contact surfaces,
• a first holding member which is made of an insulating material and has a pair of first pressing portions for pressing each of the first terminals from a surface side opposite to the first contact surfaces to a first contact surface side in a first state in which the first terminals are inserted into the respective first hole portions from the first contact surfaces, a connecting portion for connecting the pair of first pressing portions to each other, and a first bolt insertion portion formed in the connecting portion,
• a second housing which is made of an insulating material and has a pair of second hole portions formed in parallel, an opening portion formed so as to encompass a portion of each of the second hole portions and open in a first direction, the first direction intersecting with a hole direction of the second hole portions, and a third bolt insertion portion formed between the pair of second hole portions in the first direction,
• a pair of second terminals which have second contact portions on one ends thereof, the second contact portions having flat plate shapes to be able to be inserted into the respective second hole portions, and
• a second holding member which has a second pressing portion used for pressing a predetermined region of a first surface to a second hole portion side, the first surface being an outer surface of the second housing and having the third bolt insertion portion formed therein, and a fourth bolt insertion portion penetrating through the second pressing portion;
• fitting the first housing and the second housing to each other in a manner in which each of the first hole portions and the opening portion face each other, in the first state;
• mounting the second pressing portion of the second holding member on the first surface;
• joining the first pressing portions of the first holding member on respective surfaces of the first terminals;
• and
• inserting a single bolt through the first bolt insertion portion, the second bolt insertion portion, the third bolt insertion portion, and the fourth bolt insertion portion so as to make the first contact portions and the respective second contact portions conductive.