Hip and ridge shingles with improved performance
AssigneeOwens Corning Intellectual Capital, LLC
InventorsHaley Eileen Argersinger, Daniel James Buckwalter, Benjamin R. Hoffman, David Vincent DeCarolis
Life of this patent
Estimating the term…
Abstract
An improved hip and ridge shingle is provided comprising a reinforced nail zone and a sealant applied to a bottom portion of the shingle and adapted to contact the reinforced nail zone of an adjacent shingle. Such a shingle structure surprisingly provides improved installation consistency and improved properties, such as reduced wind uplift and increased nail pull resistance.
Claims20
A hip and ridge roofing material comprising:
- an overlay sheet comprising a top overlay surface, a bottom overlay surface, a front portion, and a back portion, the overlay sheet comprising a first substrate coated with a first asphalt coating composition;
- an underlay sheet comprising a top underlay surface and a bottom underlay surface, the underlay sheet comprising a second substrate coated with a second asphalt coating composition, wherein the overlay sheet is attached to the underlay sheet such that a portion of the top underlay surface extends beyond the back portion of the overlay sheet, forming an uncovered portion;
- and wherein the front portion of the overlay sheet is folded under the underlay sheet such that a front edge contacts the bottom underlay surface, forming a folded portion;
- a release material located on the underlay sheet in the uncovered portion;
- a reinforced nail zone located in the back portion of the top overlay sheet, proximate to the release material;
- and
- a sealant located on a portion of the bottom surface of the folded portion.
A hip and ridge roofing material comprising:
- a laminated shingle having a foldable front portion, an opposing back portion, a top surface an opposing bottom surface, and a foldable centerline, wherein the laminated shingle includes:
- an overlay sheet comprising a first substrate coated with a polymer modified asphalt coating composition attached to an underlay sheet comprising a second substrate coated with an at least partially oxidized asphalt coating composition, wherein an upper surface of the overlay sheet defines the top surface and a lower surface of the underlay sheet defines the bottom surface, and wherein the foldable front portion of the laminated shingle is folded down below the underlay sheet such that a front edge of the foldable front portion contacts the bottom surface, forming a folded portion;
- a reinforced nail zone located on the top surface in the back portion, proximate to a back edge;
- and
- a sealant located on a bottom surface of the folded portion, wherein the laminated shingle is foldable along the centerline for application to a roof.
A method for producing a hip and ridge shingle comprising:
- laminating an overlay sheet comprising a top overlay surface, a bottom overlay surface, a front portion, and a back portion to an underlay sheet comprising a top underlay surface and a bottom underlay surface, forming a laminated shingle, wherein at least a portion of the overlay sheet is attached to the underlay sheet with an adhesive, such that a portion of a top surface of the underlay sheet extends beyond a back portion of the overlay sheet, forming an uncovered portion;
- folding a front portion of the overlay sheet under the underlay sheet such that a front edge of the overlay sheet contacts a bottom surface of the underlay sheet, forming a folded portion;
- applying a release material to the underlay sheet in the uncovered portion;
- applying a nail reinforcement material to the back portion of the overlay sheet, proximate to the release material;
- applying a sealant to a portion of the bottom surface of the folded portion;
- and
- folding the laminated shingle along a centerline for application to a hip or ridge of a roof.
Dependencies are inferred from the claim text.