Block copolymer composition and anion exchange membranes made therefrom
AssigneeNotark Corporation
InventorsJiaqi YAN, Roger TOCCHETTO, Vijay MHETAR
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Abstract
The disclosure relates to a composition comprising a quaternized crosslinked epoxy functionalized partially hydrogenated styrenic block copolymer (QxE-pHSBC), and a thermoplastic polymer (TP). The TP is characterized as having a tensile strength of >30 MPa, flexural modulus of >1.8 GPa, and heat deflection temperature of ≥75° C. The styrenic block copolymer precursor for QxE-pHSBC can have any of a sequential diblock, triblock or coupled structure, which can be extended to a tetrablock, a pentablock or a monohydroxylated block copolymer, with at least one of the blocks functionalized (epoxidized) and crosslinked.
Claims20
A composition comprising:
- 5-50 wt. % of a thermoplastic polymer having a tensile strength of >30 MPa, flexural modulus of >1.8 GPa, and heat deflection temperature of ≥75° C.;
- and
- 50-95 wt. % of a quaternized crosslinked epoxy functionalized partially hydrogenated styrenic block copolymer having a formula selected from:
- S-BD-E/B, S-BD-E/B-S, (S-BD-E/B)nX, S-I/EP-S, and (S-I/EP)nX,
- wherein
- n
- =
- 2
- -
- 7
- ;
- X is the residual of a coupling agent;
- each block S is a polymer block composed of vinyl aromatic units, and each block S has a peak molecular weight of 5 to 50 kg/mol measured according to ASTM 5296-19;
- each block I is a quaternized crosslinked polymer block composed of isoprene units selectively epoxidized with an epoxy functional group, each block EP is a polymer block composed of an ethylene-propylene block;
- each block BD-E/B is a quaternized crosslinked polymerized block, composed of butadiene units selectively epoxidized with an epoxy functional group, and ethylene/butylene unit, the block BD-E/B has a structure according to formula (I),
- wherein,
- R2=H, CH3;
- x+x′+y>=2, provided x is at least 1 and y is at least 1;
- m>1;
- Z is any of a linear alkyl chain of C1-12, a cyclic alkyl chain of C3-12, or a branched alkyl chain of C4-12;
- and
- HL− is a counter ion selected from OH−, HCO3−, CO32−, F−, Cl−, Br−, and I−;
- and
- wherein a film prepared from the composition after soaking in 1 molar KOH for 500 hours at 80° C. exhibits at least one of the following properties, measured according to ASTM D412;
- a Young's modulus of 40 to 300 MPa;
- an elongation at break of 10 to 40%;
- a tensile strength of 3 to 20 MPa;
- and
- a toughness of 1 to 5 MJ/m3.
A film comprising:
- 0.1-50 wt. % of a thermoplastic polymer having a tensile strength of >30 MPa, flexural modulus of >1.8 GPa, and heat deflection temperature of ≥75° C.;
- and
- 50-99.9 wt. % of a quaternized crosslinked epoxy functionalized partially hydrogenated styrenic block copolymer having a formula selected from:
- S-BD-E/B, S-BD-E/B-S, (S-BD-E/B)nX, S-I/EP-S, and (S-I/EP)nX,
- wherein
- n
- =
- 2
- -
- 7
- ;
- X is the residual of a coupling agent;
- each block S is a polymer block composed of vinyl aromatic units, and each block S has a peak molecular weight of 5 to 50 kg/mol measured according to ASTM 5296-19;
- each block I is a quaternized crosslinked polymer block composed of isoprene units selectively epoxidized with an epoxy functional group, each block EP is a polymer block composed of an ethylene-propylene block;
- each block BD-E/B is a quaternized crosslinked polymerized block, composed of butadiene units selectively epoxidized with an epoxy functional group, and ethylene/butylene unit, the block BD-E/B has a structure according to formula (I),
- wherein,
- R2=H, CH3;
- x+x′+y>=2, provided x is at least 1 and y is at least 1;
- m>1;
- Z is any of a linear alkyl chain of C1-12, a cyclic alkyl chain of C3-12, or a branched alkyl chain of C4-12;
- and
- HL− is a counter ion selected from OH−, HCO3−, CO32−, F−, Cl−, Br−, and I−;
- and
- optionally, up to 20 wt. % of an initiator, a curing agent, a stabilizer, a neutralizing agent, a surfactant, an antioxidant, a plasticizer, UV stabilizer, and mixtures thereof;
- and
- wherein the film has a thickness of 0.1 to 200 μm, and the film exhibit at least one of the following properties, measured according to ASTM D412;
- a Young's modulus of 40 to 300 MPa;
- an elongation at break of 10 to 40%;
- a tensile strength of 3 to 20 MPa;
- and
- a toughness of 1 to 5 MJ/m3.
Dependencies are inferred from the claim text.