Coating composition containing tmcd polyester and malonic polyester
AssigneeEastman Chemical Company
InventorsJohn Thorton Maddox, Cameron Lee Brown, Selene Ayde De Leon Ibarra, Linqian Feng, Goliath Beniah, Thauming Kuo
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Abstract
This invention pertains to coating compositions based on a blend of polyester containing 2,2,4,4-tetramethyl-1,3-cyclobutanediol (TMCD) and malonic polyester. Coatings based on such polyester blends are capable of providing a good balance of the desirable coating properties, such as solvent resistance, retort resistance, microcracking resistance, and bending ability, for metal packaging applications.
Claims20
A coating composition for metal packaging application, comprising:
- a. a 2,2,4,4-tetramethyl-1,3-cyclobutanediol (TMCD) polyester, which is the reaction product of the monomers comprising:
- i. TMCD in an amount of 35-80 mole %, based on the total moles of (a)(i-iv),
- ii. 1,4-cyclohexanedimethanol (1,4-CHDM) in an amount of 20-65 mole %, based on the total moles of (a)(i-iv),
- iii. a diol other than TMCD and other than 1,4-CHDM in an amount of 0-25 mole %, based on the total moles of (a)(i-iv),
- iv. trimethylolpropane (TMP) in an amount of 0-5 mole %, based on the total moles of (a)(i-iv),
- v. an aromatic diacid in an amount of 90-100 mole %, based on the total moles of (a)(v-vi), and
- vi. an aliphatic diacid in an amount of 0-10 mole %, based on the total moles of (a)(v-vi),
- b. a malonic polyester, which is the reaction product of the monomers comprising:
- i. a cycloaliphatic diol in an amount of 50-100 mole %, based on the total moles of (b)(i-iii),
- ii. an acyclic aliphatic diol in an amount of 0-50 mole %, based on the total moles of (b)(i-iii),
- iii. a triol in an amount of 0-20 mole %, based on the total moles of (b)(i-iii),
- iv. malonic acid, its ester, or a combination thereof, in an amount of 30-100 mole %, based on the total moles of (b)(iv-vi),
- v. an aromatic diacid in an amount of 0-70 mole %, based on the total moles of (b)(iv-vi),
- vi. an aliphatic diacid in an amount of 0-30 mole %, based on the total moles of (b)(iv-vi), and
- c. one or more crosslinkers selected from the group consisting of resole phenolic resin, isocyanate, amino resin crosslinkers, and mixtures thereof,
- wherein said TMCD polyester has a glass transition temperature (Tg) of 60-110° C., an acid number of 0-8 mg KOH/g, a hydroxyl number of 3-25 mg KOH/g, a number average molecular weight (Mn) of 5,000-20,000 g/mole, and a weight average molecular weight (Mw) of 10,000-100,000 g/mole;
- wherein said malonic polyester has a Tg of −20-60° C., an acid number of 0-10 mg KOH/g, a hydroxyl number of 20-80 mgKOH/g, an Mn of 2,000-10,000 g/mole, and an Mw of 5,000-50,000 g/mole.
A coating composition for metal packaging application, comprising:
- a. a 2,2,4,4-tetramethyl-1,3-cyclobutanediol (TMCD) polyester in an amount of 85-95 weight % based on the total weight of (a) and (b), which is the reaction product of the monomers comprising:
- i. TMCD in an amount of 35-80 mole %, based on the total moles of (a)(i-iv),
- ii. 1,4-cyclohexanedimethanol (1,4-CHDM) in an amount of 20-65 mole %, based on the total moles of (a)(i-iv),
- iii. a diol other than TMCD and other than 1,4-CHDM in an amount of 0-25 mole %, based on the total moles of (a)(i-iv),
- iv. trimethylolpropane (TMP) in an amount of 0-5 mole %, based on the total moles of (a)(i-iv),
- v. an aromatic diacid in an amount of 90-100 mole %, based on the total moles of (a)(v-vi), and
- vi. an aliphatic diacid in an amount of 0-10 mole %, based on the total moles of (a)(v-vi),
- b. a malonic polyester in an amount of 5-15 weight % based on the total weight of (a) and (b), which is the reaction product of the monomers comprising:
- i. TMCD or 1,4-CHDM or a combination thereof in an amount of 85-100 mole %, based on the total moles of (b)(i-ii),
- ii. 2-methyl-1,3-propanediol (MPdiol) in an amount of 0-15 mole %, based on the total moles of (b)(i-ii),
- iii. malonic acid, its ester, or a combination thereof, in an amount of 85-100 mole %, based on the total moles of (b)(iii-iv), and
- iv. isophthalic acid (IPA) in an amount of 0-15 mole %, based on the total moles of (b)(iii-iv),
- c. a resole phenolic resin in an amount of 15-30 weight % based on the total weight of (a), (b), (c), and (d), and
- d. isophorone diisocyanate (IPDI) in an amount of 5-15 weight % based on the total weight of (a), (b), (c), and (d),
- wherein said TMCD polyester has a glass transition temperature (Tg) of 60-110° C., acid number of 0-8 mg KOH/g), hydroxyl number of 3-25 mgKOH/g, number average molecular weight (Mn) of 5,000-20,000 g/mole, and weight average molecular weight (Mw) of 10,000-100,000 g/mole;
- said malonic polyester has a Tg of −20 to 20° C., acid number of 0-10 mg KOH/g, hydroxyl number of 20-100 mgKOH/g, Mn of 2,000-10,000 g/mole, and Mw of 10,000-150,000 g/mole;
- and wherein said coating has a solvent resistance of greater than 70 MEK double rubs as measured by ASTM D7835 and a wedge bend resistance (% pass) of 60-100 as measured by the method of ASTM D3281.
A coating composition for metal packaging application, comprising:
- a. a 2,2,4,4-tetramethyl-1,3-cyclobutanediol (TMCD) polyester in an amount of 85-95 weight % based on the total weight of (a) and (b), which is the reaction product of the monomers comprising:
- i. TMCD in an amount of 35-80 mole %, based on the total moles of (a)(i-iv),
- ii. 1,4-cyclohexanedimethanol (1,4-CHDM) in an amount of 20-65 mole %, based on the total moles of (a)(i-iv),
- iii. a diol other than TMCD and other than 1,4-CHDM in an amount of 0-25 mole %, based on the total moles of (a)(i-iv),
- iv. trimethylolpropane (TMP) in an amount of 0-5 mole %, based on the total moles of (a)(i-iv),
- v. an aromatic diacid in an amount of 90-100 mole %, based on the total moles of (a)(v-vi), and
- vi. an aliphatic diacid in an amount of 0-10 mole %, based on the total moles of (a)(v-vi),
- b. a malonic polyester in an amount of 5-15 weight % based on the total weight of (a) and (b), which is the reaction product of the monomers comprising:
- i. TMCD in an amount of 30-50 mole %, based on the total moles of (b)(i-iii),
- ii. 1,4-CHDM in an amount of 20-40 mole %, based on the total moles of (b)(i-iii),
- iii. 2-methyl-1,3-propanediol (MPdiol) in an amount of 20-40 mole %, based on the total moles of (b)(i-iiI),
- iv. malonic acid, its ester, or a combination thereof, in an amount of 70-85 mole %, based on the total moles of (b)(iv-v), and
- v. isophthalic acid (IPA) in an amount of 15-30 mole %, based on the total moles of (b)(iv-v),
- c. a resole phenolic resin in an amount of 15-30 weight % based on the total weight of (a), (b), (c), and (d), and
- d. isophorone diisocyanate (IPDI) in an amount of 5-15 weight % based on the total weight of (a), (b), (c), and (d),
- wherein said TMCD polyester has a glass transition temperature (Tg) of 60-110° C., acid number of 0-8 mg KOH/g), hydroxyl number of 3-25 mgKOH/g, number average molecular weight (Mn) of 5,000-20,000 g/mole, and weight average molecular weight (Mw) of 10,000-100,000 g/mole;
- said malonic polyester has a Tg of 0 to 40° C., acid number of 0-10 mg KOH/g, hydroxyl number of 20-100 mgKOH/g, Mn of 2,000-10,000 g/mole, and Mw of 10,000-150,000 g/mole;
- and wherein said coating has a solvent resistance of greater than 70 MEK double rubs as measured by ASTM D7835 and a wedge bend resistance (% pass) of 60-100 as measured by the method of ASTM D3281.
Dependencies are inferred from the claim text.