Product delivery device system and methods

A method of manufacturing a product delivery device system comprising:

• providing a product delivery device system including
• a product delivery device having a handle with a first end, a second end, and a cavity defined therein between the first end and the second end,
• a foam applicator pad coupled to the first end of the handle and in fluid communication with the cavity to receive the antiseptic solution,
• a sealing member, disposed on an external surface of the handle, located between the first end and the second end of the handle;
• and
• providing a packaging to house the product delivery device therein;
• forming a second chamber by sealing the second end of the handle with a first breakable seal disposed along the sealing member and along an interior of the packaging and with a segment of a perimeter seal;
• partially sealing the packaging around the first end of the handle along another segment of the perimeter seal to form a first chamber separate from the second chamber, wherein a portion of the first chamber proximate the foam applicator pad is unsealed;
• injecting product into the cavity of the handle through the unsealed portion of the first chamber;
• and
• sealing the portion of the first chamber proximate the foam applicator pad to hermetically seal the first chamber from the second chamber and an external environment in a delivery condition;
• wherein the first chamber is isolated from the second chamber in the delivery condition by the first breakable seal and at least a portion of the perimeter seal and wherein, upon breaking the first breakable seal and at least the portion of the perimeter seal, the product delivery device is in a ready-to-use condition without further activation.

A method of using a product delivery device system comprising:

• providing a product delivery device system including
• a product delivery device in a ready-to-use condition without further activation,
• the device having a handle with a first end, a second end, and a cavity defined therein between the first end and the second end,
• a product disposed within the cavity,
• a foam applicator pad coupled to the first end of the handle and in fluid communication with the cavity to receive the product,
• a sealing member, disposed on an external surface of the handle, located between the first end and the second end of the handle, and
• a packaging to house the product delivery device therein, the packaging having a first chamber and a second chamber in a delivery condition, wherein the first chamber houses the first end of the handle and the second chamber houses the second end of the handle, wherein the first chamber and second chamber are separated by a first breakable hermetic seal and the sealing member, wherein the first end of the handle is isolated in the delivery condition from the second end of the handle to contain the product within the cavity of the handle and the first chamber;
• breaking the first seal at the sealing member to fluidly couple the first and second chambers of the packaging;
• releasing at least the first end of the handle from the packaging;
• and
• applying the product from product delivery device with the applicator foam pad.

A product delivery device system, comprising:

• a product delivery device having a handle with a first end, a second end, and a cavity defined therein between the first end and the second end,
• a product disposed within the cavity of the handle,
• a foam applicator pad coupled to the first end of the handle and in fluid communication with the cavity to receive the product,
• a sealing member disposed on an external surface of the handle and located between the first end and the second end of the handle;
• and
• a packaging coupled with the sealing member to house at least a portion of the product delivery device therein, the packaging having a first chamber in a delivery condition, wherein the first chamber houses the first end of the handle and includes a breakable seal to release the first end of the handle from the package and the product delivery device is in a ready-to-use condition without further activation.