# US 2025/0158352 A1 · Laser module

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- Number: US 2025/0158352 A1
- Document ID: US20250158352A1
- Status: Published application
- Kind: A1
- Application number: 18/947,169
- Filed: 2024-11-14
- Published: 2025-05-15
- Earliest claimed: 2023-11-15
- Assignees: Hamamatsu Photonics K.K.
- Applicants: Hamamatsu Photonics K.K.
- Inventors: Atsushi SUGIYAMA; Tadataka EDAMURA
- Web page: https://patentgrep.com/patent/US20250158352A1

## CPC

- H01S 5/0239: Combinations of electrical or optical elements
- H01S 5/02208: characterised by the shape of the housings
- H01S 5/02216: Butterfly-type, i.e. with electrode pins extending horizontally from the housings
- H01S 5/02253: using lenses
- H01S 5/023: Mount members, e.g. sub-mount members
- H01S 5/02325: Mechanically integrated components on mount members or optical micro-benches
- H01S 5/02326: Arrangements for relative positioning of laser diodes and optical components, e.g. grooves in the mount to fix optical fibres or lenses
- H01S 5/02345: Wire-bonding
- H01S 5/02415: {by using a thermo-electric cooler [TEC], e.g. Peltier element}
- H01S 5/141: {using a wavelength selective device, e.g. a grating or etalon (H01S5/146 takes precedence)}
- H01S 5/3401: {having no PN junction, e.g. unipolar lasers, intersubband lasers, quantum cascade lasers}
- H01S 5/3402: {intersubband lasers, e.g. transitions within the conduction or valence bands}
- H01S: DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL

## Abstract

The laser module includes a housing with a bottom wall on which a mount member is placed, and accommodates a QCL element, a diffraction grating unit, a first lens holder, a second lens holder, and the mount member. The mount member includes a first mounting section for mounting the first lens holder, a second mounting section for mounting the QCL element and a temperature sensor, a third mounting section for mounting the second lens holder, and a fourth mounting section for mounting the diffraction grating unit. At least a second surface of the second mounting section facing the bottom wall is fixed to the bottom wall via a medium having a higher thermal conductivity than air and filled between the second surface and the bottom wall.

## Claims

### Claim 1

A laser module comprising:
a quantum cascade laser element;
a diffraction grating unit including a movable diffraction grating that constitutes an external resonator for the quantum cascade laser element;
a first lens holder disposed on a side opposite to a side where the movable diffraction grating is positioned with respect to the quantum cascade laser element and configured to hold a first lens for allowing a first output light from the quantum cascade laser element to pass through;
a second lens holder disposed between the quantum cascade laser element and the movable diffraction grating and configured to hold a second lens for allowing a second output light from the quantum cascade laser element and a light returning from the movable diffraction grating to the quantum cascade laser element to pass through;
a mount member that mounts the quantum cascade laser element, the diffraction grating unit, the first lens holder, and the second lens holder; and
a housing that includes a bottom wall on which the mount member is placed and accommodates the quantum cascade laser element, the diffraction grating unit, the first lens holder, the second lens holder, and the mount member;
wherein the mount member includes a first mounting section, a second mounting section, a third mounting section, and a fourth mounting section sequentially arranged from the first lens holder side to the diffraction grating unit side along a first direction in which the first lens holder and the second lens holder face each other;
wherein the first mounting section includes:
a first mounting surface on which the first lens holder is mounted; and
a first surface facing the bottom wall on an opposite side of the first mounting surface,
wherein the second mounting section includes:
a second mounting surface on which the quantum cascade laser element and a temperature sensor are mounted; and
a second surface facing the bottom wall on an opposite side of the second mounting surface,
wherein the third mounting section includes:
a third mounting surface on which the second lens holder is mounted; and
a third surface facing the bottom wall on an opposite side of the third mounting surface,
wherein the fourth mounting section includes:
a fourth mounting surface on which the diffraction grating unit is mounted, and
wherein at least the second surface is fixed to the bottom wall via a medium having a higher thermal conductivity than air and filled between the second surface and the bottom wall.

### Claim 2 (depends on 1)

The laser module according to claim 1,
wherein the medium is formed of a thermosetting resin adhesive.

### Claim 3 (depends on 1)

The laser module according to claim 1,
wherein the medium is also filled between the first surface and the bottom wall, and between the third surface and the bottom wall; and
wherein the first surface and the third surface are fixed to the bottom wall via the medium.

### Claim 4 (depends on 1)

The laser module according to claim 1,
wherein the fourth mounting section includes a fourth surface facing the bottom wall on an opposite side of the fourth mounting surface and continuous with the third surface;
wherein the medium is also filled between the fourth surface and the bottom wall; and
wherein the fourth surface is fixed to the bottom wall via the medium.

### Claim 5 (depends on 1)

The laser module according to claim 1,
wherein the housing includes:
a rear side wall facing the diffraction grating unit in the first direction; and
a front side wall facing the first lens holder in the first direction, and
wherein a distance between the rear side wall and the mount member in the first direction is shorter than a distance between the front side wall and the mount member in the first direction.

### Claim 6 (depends on 5)

The laser module according to claim 5,
wherein, at an outer edge on the rear side wall side of a bottom surface of the mount member facing the bottom wall, a notch extending along the outer edge is provided.

### Claim 7 (depends on 1)

The laser module according to claim 1,
wherein, at an outer edge of a bottom surface of the mount member facing the bottom wall, a notch or recess extending along the outer edge is provided; and
wherein the medium is placed in at least a part of a space between the notch or recess and the bottom wall.

### Claim 8 (depends on 1)

The laser module according to claim 1, further comprising an insulating submount disposed on the second mounting surface, and
wherein the quantum cascade laser element and the temperature sensor are disposed on the second mounting section via the submount.
