# US 2025/0158084 A1 · Platinum-rhenium alloy catalyst, preparation method, and fuel cell

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- Number: US 2025/0158084 A1
- Document ID: US20250158084A1
- Status: Published application
- Kind: A1
- Application number: 18/762,779
- Filed: 2024-07-03
- Published: 2025-05-15
- Earliest claimed: 2023-11-10
- Assignees: China University of Petroleum-Beijing
- Applicants: China University of Petroleum-Beijing
- Inventors: Guoyong HUANG; Chunxia WANG; Jian CUI; Maolin TIAN; Jiawei WEN; Fengshan YU
- Web page: https://patentgrep.com/patent/US20250158084A1

## CPC

- H01M 4/926: {on carbon or graphite}
- H01M 4/921: {Alloys or mixtures with metallic elements}
- H01M 2004/8689: {Positive electrodes}
- Y02E 60/50: Fuel cells
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

A platinum-rhenium alloy catalyst preparation method includes the following steps: (1) dispersing a carbon carrier, a platinum source and an alkaline substance in ethylene glycol for microwave reaction, acidizing and depositing the solution after the reaction is finished, washing with water, and drying to obtain a Pt/C precursor; (2) dispersing the Pt/C precursor, a phosphorus source and a rhenium precursor in water, carrying out ultrasonic treatment, drying by distillation after treatment, and grinding to obtain a platinum-rhenium alloy catalyst precursor; and (3) calcining the platinum-rhenium alloy catalyst precursor in an inert atmosphere, and grinding after the calcining to obtain a platinum-rhenium alloy catalyst. The platinum-rhenium alloy catalyst is prepared through a two-step method, rhenium and platinum are alloyed through high-temperature pyrolysis of the phosphorus source, thus solving the problem that simultaneous reduction is difficult due to the reduction potential difference of platinum and rhenium.

## Claims

### Claim 1

A method for preparing platinum-rhenium alloy catalyst, comprising the following steps:
(1) dispersing a carbon carrier, a platinum source and an alkaline substance in ethylene glycol for microwave reaction, acidizing and depositing the solution after the reaction is finished, washing with water, and drying to obtain a Pt/C precursor;
(2) dispersing the Pt/C precursor, a phosphorus source and a rhenium precursor in water, carrying out ultrasonic treatment, drying by distillation after the ultrasonic treatment, and grinding to obtain a platinum-rhenium alloy catalyst precursor; and
(3) calcining the platinum-rhenium alloy catalyst precursor in an inert atmosphere, and grinding after treatment to obtain the platinum-rhenium alloy catalyst.

### Claim 2 (depends on 1)

The preparation method of platinum-rhenium alloy catalyst according to claim 1, wherein:
the carbon carrier is carbon black, preferably at least one of Vulcan XC-72R, EC-300J, EC-600J, and BP2000;
the platinum source is at least one of chloroplatinic acid, potassium chloroplatinate, sodium chloroplatinate, and platinum acetylacetonate;
the alkaline substance is at least one of sodium hydroxide, potassium hydroxide, and ammonia water;
a molar ratio of the platinum source to the alkaline substance is 1:(20-110);
a volume ratio of the total mass of the carbon carrier, the platinum source and the alkaline substance to the ethylene glycol is (2 to 20) mg:1 mL;
a power of the microwave reaction is 600-900 W, the temperature is 130° C.-190° C., and the time is 2 min-30 min.

### Claim 3 (depends on 1)

The method for preparing platinum-rhenium alloy catalyst according to claim 1, wherein:
in the step of acidizing and depositing, an acid is added to the solution to adjust the pH value of the solution to 2 to 4;
the acid is at least one of dilute hydrochloric acid, dilute nitric acid, and dilute sulfuric acid;
a time of the acidizing and depositing is 5 to 24 hours.

### Claim 4 (depends on 1)

The method for preparing platinum-rhenium alloy catalyst according to claim 1, wherein:
the phosphorus source is at least one of phosphoric acid, sodium hydrogen phosphate, sodium dihydrogen phosphate, and sodium hydrogen hypophosphite;
the rhenium precursor is at least one of perrhenic acid, sodium perrhenate, rhenium trichloride, and rhenium oxide; and
a molar ratio of the phosphorus source to the rhenium precursor is 1:(0.1-2).

### Claim 5 (depends on 1)

The method for preparing platinum-rhenium alloy catalyst according to claim 1, wherein:
a volume ratio of the total mass of the Pt/C precursor, the phosphorus source and the rhenium precursor to water is (5-30) mg:1 mL;
a power of the ultrasonic treatment is 500-1000 W, and a time of the ultrasonic treatment is 30-120 minutes.

### Claim 6 (depends on 1)

The method for preparing platinum-rhenium alloy catalyst according to claim 1, wherein:
the inert atmosphere is nitrogen, argon or a hydrogen-argon mixture;
conditions for the calcinating treatment are as follows: the temperature is raised to 600-1100° C. at a heating rate of 2-5° C./min, and held for 1-4 hours.

### Claim 7 (depends on 1)

The method for preparing platinum-rhenium alloy catalyst according to claim 1, wherein:
based on the total amount of the platinum-rhenium alloy catalyst, a total mass percentage of platinum and rhenium metal is 10% to 40%.

### Claim 8 (depends on 1)

The method for preparing platinum-rhenium alloy catalyst according to claim 1, wherein:
in the platinum-rhenium alloy catalyst, the molar ratio of platinum to rhenium is (1-3):1.

### Claim 9 (depends on 1)

A platinum-rhenium alloy catalyst prepared by the method for preparing platinum-rhenium alloy catalyst according to claim 1.

### Claim 10 (depends on 9)

A hydrogen fuel cell, comprising a cathode, an anode and an electrolyte, wherein:
the cathode comprises the platinum-rhenium alloy catalyst of claim 9.
