# US 2025/0155045 A1 · Rotor tube assembly for a fluid valve actuator and method for assembling a rotor tube assembly

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- Number: US 2025/0155045 A1
- Document ID: US20250155045A1
- Status: Published application
- Kind: A1
- Application number: 18/837,784
- Filed: 2022-12-30
- Published: 2025-05-15
- Earliest claimed: 2022-02-14
- Assignees: Danfoss A/S
- Applicants: Danfoss A/S
- Inventors: Birthe Nissen REESE; Sigurd LARSEN; Nicolai Risom WINDELBORG
- Web page: https://patentgrep.com/patent/US20250155045A1

## CPC

- F16K 31/047: {characterised by mechanical means between the motor and the valve, e.g. lost motion means reducing backlash, clutches, brakes or return means (F16K31/043 takes precedence)}
- F16K 1/02: with screw-spindle (F16K1/12 - F16K1/28 take precedence; actuating mechanisms with screw-spindles F16K31/50)
- F16K 1/54: Arrangements for modifying the way in which the rate of flow varies during the actuation of the valve
- F16K 27/0254: {with conical shaped valve members}
- F16K 27/029: {Electromagnetically actuated valves}
- F16K 31/508: {the actuating element being rotatable, non-rising, and driving a non-rotatable axially-sliding element}
- H02K 5/128: using air-gap sleeves or air-gap discs
- H02K 7/06: Means for converting reciprocating motion into rotary motion or vice versa
- F16K: VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING {(devices for emptying and evacuating the excess liquid in valves or conduits F16L55/07)}
- H02K: DYNAMO-ELECTRIC MACHINES (dynamo-electric relays H01H53/00; conversion of DC or AC input power into surge output power {H03K3/53})

## Abstract

A rotor tube assembly for a fluid valve actuator including a bearing housing assembly, a lead screw with a bottom shoulder, a rotor sleeve assembly with a non-block assembly, a bushing and a rotor tube. The lead screw is provided at least partially inside the bearing housing assembly, the rotor sleeve assembly, the bushing and the rotor tube. The bottom shoulder abuts the bearing housing assembly and the lead screw includes a bottom threaded portion on one side of the bottom shoulder and on the other side of the bottom shoulder and in this given order a bottom coupling portion for coupling the bearing housing assembly to the lead screw, a central coupling portion for coupling the rotor sleeve assembly to the lead screw, and an upper coupling portion for coupling the bushing to the lead screw. The bottom shoulder has a larger outer diameter than the coupling portions, the bottom coupling portion has a larger outer diameter than or the same diameter as the central coupling portion and the upper coupling portion has a smaller diameter than or the same diameter as the bottom coupling portion and the central coupling portion. The disclosure is also directed at a method for assembling a rotor tube assembly.

## Claims

### Claim 1

A rotor tube assembly for a fluid valve actuator, comprising a bearing housing assembly, a lead screw with a bottom shoulder, a rotor sleeve assembly with a non-block assembly, a bushing and a rotor tube, wherein the lead screw is provided at least partially inside the bearing housing assembly, the rotor sleeve assembly, the bushing and the rotor tube, wherein the bottom shoulder abuts the bearing housing assembly, wherein the lead screw comprises a bottom threaded portion on one side of the bottom shoulder and on the other side of the bottom shoulder and in this given order a bottom coupling portion for coupling the bearing housing assembly to the lead screw, a central coupling portion for coupling the rotor sleeve assembly to the lead screw, and an upper coupling portion for coupling the bushing to the lead screw, wherein the bottom shoulder has a larger outer diameter than the coupling portions, the bottom coupling portion has a larger outer diameter than or the same diameter as the central coupling portion and the upper coupling portion has a smaller diameter than or the same diameter as the bottom coupling portion and the central coupling portion.

### Claim 2 (depends on 1)

The rotor tube assembly according to claim 1, wherein a guiding portion between the bottom coupling portion and the central coupling portion is provided for guiding the rotor sleeve assembly, wherein preferably a central shoulder is provided between the bottom coupling portion and the guiding portion and/or an upper shoulder is provided between the guiding portion and the central coupling portion.

### Claim 3 (depends on 1)

The rotor tube assembly according to claim 1, wherein the lead screw is in contact with the rotor tube preferably only via the bushing and the bearing housing assembly and/or that the bearing housing assembly is fixed to the lead screw by means of an inner stopper preferably press fit to the lead screw.

### Claim 4 (depends on 1)

The rotor tube assembly according to claim 1, wherein the bottom shoulder is the widest portion of the lead screw and/or that the rotor sleeve assembly is coupled to the lead screw via the non-block assembly, wherein the non-block assembly is preferably oriented away from the bearing housing assembly and towards the bushing.

### Claim 5 (depends on 1)

The rotor tube assembly according to any of the previous claims, characterized in that claim 1, wherein non-block assembly is press fit to the lead screw.

### Claim 6 (depends on 1)

The rotor tube assembly according to any of the previous claims, characterized in that claim 1, wherein the bearing housing assembly comprises a bearing housing, a bearing, an outer stopper and axial grooves for inserting a lead nut and/or that a lead nut and a fixing member are provided for connecting the lead screw to a fluid valve.

### Claim 7 (depends on 6)

The rotor tube assembly according to claim 6, wherein the bearing housing comprises radially outward pointing protrusions and/or two portions of different outer diameters.

### Claim 8 (depends on 1)

The rotor tube assembly according to claim 1, wherein the rotor tube comprises an opening and three axially spaced apart portions of decreasing internal diameters, wherein the bushing is inserted into the innermost portion of the smallest diameter and furthest away from the opening and/or the bearing housing assembly is inserted at least partially into the outermost portion of the largest diameter and closest to the opening.

### Claim 9 (depends on 1)

The rotor tube assembly according to claim 1, wherein the bushing and/or the bearing housing assembly comprise chamfered leading edges for facilitating their insertion into the rotor tube and/or that the non-block assembly is provided at least partially within the bushing.

### Claim 10

A method for assembling a rotor tube assembly comprising the steps of
assembling a bearing housing assembly;
assembling a rotor sleeve assembly;
inserting a lead screw into the bearing housing assembly;
coupling the lead screw to the bearing housing assembly;
inserting the lead screw into the rotor sleeve assembly;
coupling the rotor sleeve assembly to the lead screw;
positioning a bushing into a rotor tube or onto the lead screw; and
inserting the lead screw with the bearing housing assembly and the rotor sleeve assembly into the rotor tube.

### Claim 11 (depends on 10)

The method according to claim 10 and comprising the step of
connecting a lead nut and a fixing member to the lead screw.

### Claim 12 (depends on 2)

The rotor tube assembly according to claim 2, wherein the lead screw is in contact with the rotor tube preferably only via the bushing and the bearing housing assembly and/or that the bearing housing assembly is fixed to the lead screw by means of an inner stopper preferably press fit to the lead screw.

### Claim 13 (depends on 2)

The rotor tube assembly according to claim 2, wherein the bottom shoulder is the widest portion of the lead screw and/or that the rotor sleeve assembly is coupled to the lead screw via the non-block assembly, wherein the non-block assembly is preferably oriented away from the bearing housing assembly and towards the bushing.

### Claim 14 (depends on 3)

The rotor tube assembly according to claim 3, wherein the bottom shoulder is the widest portion of the lead screw and/or that the rotor sleeve assembly is coupled to the lead screw via the non-block assembly, wherein the non-block assembly is preferably oriented away from the bearing housing assembly and towards the bushing.

### Claim 15 (depends on 2)

The rotor tube assembly according to claim 2, wherein non-block assembly is press fit to the lead screw.

### Claim 16 (depends on 3)

The rotor tube assembly according to claim 3, wherein non-block assembly is press fit to the lead screw.

### Claim 17 (depends on 4)

The rotor tube assembly according to claim 4, wherein non-block assembly is press fit to the lead screw.
