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US 2025/0154772 A1Published application
Horizontal cable railing and method of installation
AssigneeKey-Link Fencing & Railing, Inc.
InventorsEarl M. WENGER, Elmer WEAVER, Daniel FISHER
Life of this patent
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Abstract
A method of assembling and installing a horizontal cable infill deck railing system is disclosed in which cables are strung between posts and balusters as required and the cables are tightened by the user of a novel cable attachment system.
Claims8
A cable attachment structure comprising a sleeve and a capsule,
- Said sleeve having a length, a longitudinal axis, a first end, a second end, an external surface and an internal surface;
- Said internal surface comprising female threads, and
- Said second end adapted to be turned by a tool;
- Said capsule having a length, a longitudinal axis, a first end, a second end, an external surface and an internal surface;
- Said external surface of the capsule comprising male threads engaged with the female threads of the internal surface of the sleeve, and
- Said second end comprising a cable gripping adaptation adapted to grip a cable inserted in the first end of the capsule.
3 more elements
A method of attaching a cable to two static vertical posts and tensioning said cable to a determined level comprising the steps of:
- Providing a first post having a longitudinal axis, a perpendicular axis, and a cable receiver;
- and
- Providing a second post having a longitudinal axis, a perpendicular axis, and a cable receiver;
- and
- Said cable receiver of the first post having a longitudinal axis largely parallel to the perpendicular axis of the first post;
- and
- Said cable receiver of the second post having a longitudinal axis largely parallel to the perpendicular axis of the second post;
- and
- Each said cable receiver comprising a first end, a second end, an internal surface, a capsule, and a flange-head hollow screw,
- Said first end capped by the flange-head hollow screw,
- Said second end adapted to engage with a turning tool,
- Said internal surface having female threads and defining a chamber,
- Said capsule having an external surface having male threads, an internal surface defining a chamber, a first end, and a second end adapted to grip a cable,
- Said flange-head hollow screw having an internal surface, an external surface, a head, and a terminus;
- said head having an opening defining a first diameter, said diameter narrowing to a second diameter within flange-head hollow screw defining a conical shape.
12 more elements
A method of assembling a horizontal cable infill for a deck railing segment, comprising:
- Providing a first cable rail support post, the cable rail support post comprising:
- An elongated member having one or more sides, a top, a bottom, and a longitudinal axis;
- A base support flange joined with the bottom of the elongated member and comprising a plurality of mounting holes for mounting the cable rail support posts to a mounting surface;
- An intervening leveling plate between the base support flange and the mounting surface;
- Using a mounting hole of the base support as a guide to drill holes in the mounting surface;
- Fixing the first cable rail support post to the mounting surface with suitable mounting hardware;
- Placing a first railing post comprising a bottom face and a top face onto a mounting surface comprising a top face;
- Placing a leveling plate between the bottom surface of the first railing post and the top face of the mounting surface;
- and
- Providing a second cable rail support post, the cable rail support post comprising:
- An elongated member having one or more sides, a top, a bottom, and a longitudinal axis;
- A base support flange joined with the bottom of the elongated member and comprising a plurality of mounting holes for mounting the cable rail support posts to a mounting surface;
- An intervening leveling plate between the base support flange and the mounting surface;
- Using a mounting hole of the base support as a guide to drill holes in the mounting surface;
- Fixing the first cable rail support post to the mounting surface with suitable mounting hardware;
- Placing a first railing post comprising a bottom face and a top face onto a mounting surface comprising a top face;
- Placing a leveling plate between the bottom surface of the first railing post and the top face of the mounting surface;
- The two railing posts defining a railing axis;
- Providing a top rail comprising a longitudinal axis, a first end, a second end, a top, and a bottom;
- and
- Providing a baluster having a top and a bottom;
- and further
- Providing a first baluster mount and a second baluster mount;
- Attaching a first baluster mount to the center of the bottom of the top rail;
- Attaching a second baluster mount aligned with the first baluster mount to a baluster mount attachment surface and equidistant from each of the first and second cable rail support post and parallel to the railing axis;
- Attaching the top of the baluster to the first baluster mount, and attaching the bottom of the baluster to the second baluster mount such that the longitudinal axis of the top rail is parallel to the railing axis;
- Attaching the first end of the top rail to the first cable rail support post, and attaching the second end of the top rail to the second cable rail support post;
- Each rail support post further comprising at least one cable attachment, each said cable attachment comprising a longitudinal axis parallel to the longitudinal axis of the top rail, an entrance point, a threaded internal surface, and a threaded capsule adapted to grip the end of a cable and move in relation to the cable receiver:
- Running a length of cable having a first end and a second end from the first cable rail support post to the second cable rail support post;
- Inserting the first end of the cable into the entrance point of the cable receiver of the first rail support post to engage and connect to the threaded capsule;
- Pulling the second end of the cable taut and trimming said cable so that approximately between 1 and 1.5 inches of cable extends past the entrance point of the cable receiver of the second rail support post;
- Inserting the second end of the cable into the entrance point of the cable receiver of the second rail support post to engage and connect to the threaded capsule;
- Rotating each cable receiver while preventing the cable from rotating to cause the threaded capsule to move deeper within the cable receiver pulling the cable taut;
- and
- Repeating the steps beginning at running a length of cable between the rail support posts and commencing at rotating associated cable receivers to tighten the cable as needed.
32 more elements
Dependencies are inferred from the claim text.