# US 2025/0152884 A1 · Patient interface with blowout prevention for seal-forming portion

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- Number: US 2025/0152884 A1
- Document ID: US20250152884A1
- Status: Published application
- Kind: A1
- Application number: 19/020,722
- Filed: 2025-01-14
- Published: 2025-05-15
- Earliest claimed: 2015-03-25
- Assignees: ResMed Pty Ltd
- Applicants: ResMed Pty Ltd
- Inventors: Matthew EVES; Rupert Christian SCHEINER; Lemmy NGA; Gerard Michael RUMMERY
- Web page: https://patentgrep.com/patent/US20250152884A1

## CPC

- A61M 16/0616: {with face sealing means comprising a flap or membrane projecting inwards, such that sealing increases with increasing inhalation gas pressure}
- A61M 16/0066: {Blowers or centrifugal pumps}
- A61M 16/06: Respiratory or anaesthetic masks
- A61M 16/0622: {having an underlying cushion}
- A61M 16/0633: {with forehead support}
- A61M 16/0666: {Nasal cannulas or tubing (devices for improving normal breathing through the nose A61F5/08; nose filters A62B23/06; outside holding devices A61M25/02)}
- A61M 16/0683: {Holding devices therefor}
- A61M 16/0825: {with ball-sockets}
- A61M 16/0069: {the speed thereof being controlled by respiratory parameters, e.g. by inhalation}
- A61M 16/1055: {bacterial}
- A61M 16/107: {in the inspiratory path}
- A61M 16/109: {the humidifying liquid or the beneficial agent}
- A61M 16/1095: {in the connecting tubes}
- A61M 16/16: Devices to humidify the respiration air {(A61M16/1045 takes precedence)}
- A61M 2202/0225: Carbon oxides, e.g. Carbon dioxide
- A61M 2205/42: Reducing noise
- A61M 2207/00: Methods of manufacture, assembly or production
- A61M: DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY (introducing media into or onto the bodies of animals A61D7/00; means for inserting tampons A61F13/26; devices for administering food or medicines orally A61J; containers for collecting, storing or administering blood or medical fluids A61J1/05); DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY (surgery A61B; chemical aspects of surgical articles A61L); DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR {(Electrotherapy, e.g. producing anaesthesia by the use of alternating or intermittent currents A61N1/36021)}

## Abstract

One form of the present technology includes a sealing structure to seal against a user's face around the user's airways. The sealing structure includes a flap or membrane that extends inward towards the user's airways and includes a structure that prevents an inner boundary of the flap or membrane from being blown outwards (e.g., folded backwards upon itself) due to internal pressurization.

## Claims

### Claim 1

A patient interface comprising:
a plenum chamber pressurisable to a therapeutic pressure of at least 6 cmH2O above ambient air pressure, said plenum chamber including a plenum chamber inlet port, said plenum chamber inlet port being sized and structured to receive a flow of air at the therapeutic pressure for breathing by a patient;
a sealing structure constructed and arranged to have a shape to form a seal with a region of the patient's face surrounding an entrance to the patient's airways such that the flow of air at said therapeutic pressure is delivered to at least an entrance to the patient's nares, said seal being formed to prevent air exiting from the plenum chamber between the sealing structure and said region of the patient's face, the sealing structure structured and arranged to maintain said therapeutic pressure in the plenum chamber throughout the patient's respiratory cycle in use;
a positioning and stabilising structure to hold the sealing structure in a therapeutically effective position on the patient's head while the patient is lying in a side sleeping position and while the patient is lying in a supine sleeping position, the positioning and stabilising structure including a decoupling feature to decouple an anterior portion and a posterior portion of the positioning and stabilising structure so that in use when the patient is lying in a supine sleeping position the positioning and stabilizing structure does not cause the sealing structure to break seal; and
a washout vent structure configured to allow a continuous vent flow from an interior of the plenum chamber to ambient whilst the pressure within the plenum chamber is positive with respect to ambient, said vent structure being configured such that the vent flow rate has a magnitude sufficient to help reduce rebreathing of exhaled CO2 by the patient during both patient inhalation and patient exhalation while maintaining the therapeutic pressure in the plenum chamber in use,
wherein the sealing structure comprises a sealing surface to form the seal against the patient's face in use,
wherein the sealing structure comprises a tie that extends between a first interior surface region of the sealing structure that is opposite the sealing surface and a second interior surface region of the patient interface such that the tie resists deformation of the sealing structure to prevent blowout.

### Claim 2 (depends on 1)

The patient interface of claim 1, wherein the sealing structure comprises the second interior surface region, the second interior surface region being spaced from the first interior surface region.

### Claim 3 (depends on 1)

The patient interface of claim 1, wherein the plenum chamber comprises the second interior surface region, the second interior surface region being spaced from the first interior surface region.

### Claim 4 (depends on 1)

The patient interface of claim 1, wherein the tie and the sealing structure comprise a unitary structure formed from a homogeneous material.

### Claim 5 (depends on 4)

The patient interface of claim 4, wherein the homogeneous material is silicone rubber.

### Claim 6 (depends on 5)

The patient interface of claim 5, wherein the silicone rubber is liquid silicone rubber or compression molded silicone rubber.

### Claim 7 (depends on 1)

The patient interface of claim 1, wherein the sealing structure comprises a sealing flap at an edge region, the sealing flap being shaped and positioned to seal at least against a side of the patient's nose in use.

### Claim 8 (depends on 7)

The patient interface of claim 7, wherein the sealing flap comprises a thin edge region that is thinner than adjacent regions of the sealing structure.

### Claim 9 (depends on 7)

The patient interface of claim 7, wherein the first interior surface region is adjacent to the sealing flap such that the tie is spaced inwardly from the sealing flap.

### Claim 10 (depends on 1)

The patient interface of claim 1, wherein the tie extends contiguously from the sealing structure at an edge region such that the tie forms an extension of the sealing surface.

### Claim 11 (depends on 1)

The patient interface of claim 1, wherein the tie comprises an inner surface and the sealing structure comprises an interior surface, the inner surface of the tie being adjacent to and separated from the interior surface of the sealing structure.

### Claim 12 (depends on 1)

The patient interface of claim 1, wherein the plenum chamber is constructed from a rigid, transparent material.

### Claim 13 (depends on 1)

The patient interface of claim 1, wherein the tie extends between the first interior surface region and the second interior surface region of the sealing structure such that the tie is positioned proximal to the patient's frontal process of the maxilla in use.

### Claim 14 (depends on 1)

The patient interface of claim 1, wherein the tie extends from the first interior surface region of the sealing structure inferior to an uppermost portion of the sealing structure and superior to a lowermost portion of the sealing structure.

### Claim 15 (depends on 1)

The patient interface of claim 1, wherein the sealing structure is configured so as not to not extend below a mental protuberance region in use and the plenum chamber is configured so as not to cover the eyes in use.

### Claim 16 (depends on 1)

The patient interface of claim 1, wherein the sealing structure is a single wall sealing structure.

### Claim 17

An assembly for a patient interface comprising:
a plenum chamber pressurisable to a therapeutic pressure of at least 6 cmH2O above ambient air pressure, said plenum chamber including a plenum chamber inlet port, said plenum chamber inlet port being sized and structured to receive a flow of air at the therapeutic pressure for breathing by a patient; and
a sealing structure constructed and arranged to have a shape to form a seal with a region of the patient's face surrounding an entrance to the patient's airways such that the flow of air at said therapeutic pressure is delivered to at least an entrance to the patient's nares, said seal being formed to prevent air exiting from the plenum chamber between the sealing structure and said region of the patient's face, the sealing structure structured and arranged to maintain said therapeutic pressure in the plenum chamber throughout the patient's respiratory cycle in use;
wherein the sealing structure comprises a sealing surface that forms the seal against the patient's face in use,
wherein the sealing structure comprises a connecting portion that extends between a first interior surface region of the sealing structure that is opposite the sealing surface and a second interior surface region of the assembly such that the connecting portion resists deformation of the sealing structure to prevent blowout.

### Claim 18 (depends on 16)

The assembly of claim 16, wherein the sealing structure comprises the second interior surface region, the second interior surface region being spaced from the first interior surface region.

### Claim 19 (depends on 16)

The assembly of claim 16, wherein the plenum chamber comprises the second interior surface region, the second interior surface region being spaced from the first interior surface region.

### Claim 20 (depends on 16)

The assembly of claim 16, wherein the connecting portion and the sealing structure comprise a unitary structure formed from a homogeneous material.
