System and method for forming protective sports equipment for a customer

A protective sports helmet to be worn by a player while participating a sports activity, the protective sports helmet comprising:

• a helmet shell configured to receive a head of a player participating in a sports activity;
• and
• an energy attenuation assembly positioned within the helmet shell, wherein the energy attenuation assembly includes:
• an outer layer that is elastically deformable and positioned adjacent to an inner surface of the helmet shell;
• an inner layer having a segment that is coupled to an extent of the outer layer, said inner layer being formed using both:
• a three dimensional printer and data of a player's head obtained by using an electronic device;
• and
• a comfort layer that:
• (i) is coupled to the segment of the inner layer, (ii) includes foam, and (iii) is configured to be positioned between said segment of the inner layer and the player's head, when the helmet is worn by the player.