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US 2025/0144486 A1Published application
Golf shaft
AssigneeBreakthrough Golf Technology LLC
InventorsByron H. Adams, Blair M. Philip, Jeffrey T. Halstead, Robert E. Stephens, Trever M. Napier, James P. MacKay
Life of this patent
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Abstract
A multi-material golf shaft having a butt portion joined to a tip portion and possessing unique relationships, including rigidity relationships, which provide beneficial performance characteristics.
Claims21
-20. (canceled)
A golf club shaft (100), comprising:
- a shaft distal end (110), a shaft proximal end (120), a shaft outer diameter, a shaft length (130), and a shaft mass, wherein each point along the shaft length (130) has (i) a shaft flexural rigidity, and (ii) a shaft torsional rigidity;
- the shaft (100) having a butt portion (1000) joined to a tip portion (2000) by a coupler (3000);
- the butt portion (1000) having a butt portion distal end (1010), a butt portion proximal end (1020), a butt portion length (1030), a butt portion sidewall (1040) having a butt portion sidewall thickness (1050), a butt portion inner diameter (1060) that varies, and a butt portion outer diameter (1070) of 0.500″-0.700″;
- the tip portion (2000) having a tip portion distal end (2010), a tip portion proximal end (2020), a tip portion length (2030) that is no more than 65% of the butt portion length (1030), a tip portion sidewall (2040) having a tip portion sidewall thickness (2050), a tip portion inner diameter (2060), and a tip portion outer diameter (2070), wherein the tip portion outer diameter (2070) of a portion of the tip portion (2000) is at least 25% less than the butt portion outer diameter (1070) of a portion of the butt portion (1000), and the butt portion sidewall thickness (1050) of a portion of the butt portion (1000) is greater than the tip portion sidewall thickness (2050) of a portion of the tip portion (2000);
- the coupler (3000) having a coupler distal end (3010), a coupler proximal end (3020), a coupler length (3030), a coupler sidewall (3040) having a coupler sidewall thickness (3050), a coupler inner diameter (3060), and a coupler outer diameter (3070);
- the butt portion (1000) formed of a non-metallic butt portion material having a butt material density, a butt portion mass that is 35-75% of the shaft mass, and each point along the butt portion length (1030) having a butt portion flexural rigidity, and a butt portion torsional rigidity;
- the tip portion (2000) formed of a metallic tip portion material having a tip material density that is at least 15% greater than the butt material density, and each point along the tip portion length (2030) having a tip portion flexural rigidity, and a tip portion torsional rigidity, wherein the tip portion flexural rigidity of a portion of the tip portion (2000) is less than the butt portion flexural rigidity of a portion of the butt portion (1000), and the tip portion torsional rigidity of a portion of the tip portion (2000) is less than the butt portion torsional rigidity of a portion of the butt portion (1000);
- wherein a reinforced region (2500) is located between a first point located 5″ from the shaft proximal end (120) and a second point located 24″ from the shaft proximal end (120), and:
- (a) at a first location in the reinforced region (2500) the shaft flexural rigidity is at least 50% greater than a minimum tip portion flexural rigidity and the shaft torsional rigidity is at least 50% greater than a minimum tip portion torsional rigidity and less than 100 N*m2;
- and
- (b) at a second location in the reinforced region (2500) the shaft flexural rigidity is at least 50% greater than a minimum butt portion flexural rigidity and the shaft torsional rigidity is at least 50% greater than a minimum butt portion torsional rigidity.
8 more elements
A golf club shaft (100), comprising:
- a shaft distal end (110), a shaft proximal end (120), a shaft outer diameter, a shaft length (130), and a shaft mass, wherein each point along the shaft length (130) has (i) a shaft flexural rigidity, and (ii) a shaft torsional rigidity;
- the shaft (100) having a butt portion (1000) joined to a tip portion (2000) by a coupler (3000);
- the butt portion (1000) having a butt portion distal end (1010), a butt portion proximal end (1020), a butt portion length (1030), a butt portion sidewall (1040) having a butt portion sidewall thickness (1050), a butt portion inner diameter (1060) that varies, and a butt portion outer diameter (1070) of 0.500″-0.700″;
- the tip portion (2000) having a tip portion distal end (2010), a tip portion proximal end (2020), a tip portion length (2030) that is no more than 65% of the butt portion length (1030), a tip portion sidewall (2040) having a tip portion sidewall thickness (2050), a tip portion inner diameter (2060), and a tip portion outer diameter (2070), wherein the tip portion outer diameter (2070) of a portion of the tip portion (2000) is at least 25% less than the butt portion outer diameter (1070) of a portion of the butt portion (1000), and the butt portion sidewall thickness (1050) of a portion of the butt portion (1000) is greater than the tip portion sidewall thickness (2050) of a portion of the tip portion (2000);
- the coupler (3000) having a coupler distal end (3010), a coupler proximal end (3020), a coupler length (3030), a coupler sidewall (3040) having a coupler sidewall thickness (3050), a coupler inner diameter (3060), and a coupler outer diameter (3070);
- the butt portion (1000) formed of a non-metallic butt portion material having a butt material density, a butt portion mass that is 35-75% of the shaft mass, and each point along the butt portion length (1030) having a butt portion flexural rigidity, and a butt portion torsional rigidity;
- the tip portion (2000) formed of a metallic tip portion material having a tip material density that is at least 15% greater than the butt material density, and each point along the tip portion length (2030) having a tip portion flexural rigidity and a tip portion torsional rigidity, wherein the tip portion flexural rigidity of a portion of the tip portion (2000) is less than the butt portion flexural rigidity of a portion of the butt portion (1000), and the tip portion torsional rigidity of a portion of the tip portion (2000) is less than the butt portion torsional rigidity of a portion of the butt portion (1000);
- and
- wherein a first portion of the shaft (100) extending ⅓ of the shaft length (130) from the shaft proximal end (120) has a first average flexural rigidity and a first average torsional rigidity, a second portion of the shaft (100) extending ⅔ of the shaft length (130) from the shaft distal end (110) has a second average flexural rigidity and a second average torsional rigidity, and the first average torsional rigidity is at least 50% of the second average torsional rigidity.
6 more elements
A golf club shaft (100), comprising:
- a shaft distal end (110), a shaft proximal end (120), a shaft outer diameter, a shaft length (130), and a shaft mass, wherein each point along the shaft length (130) has (i) a shaft flexural rigidity, and (ii) a shaft torsional rigidity;
- the shaft (100) having a butt portion (1000) joined to a tip portion (2000);
- the butt portion (1000) having a butt portion distal end (1010), a butt portion proximal end (1020), a butt portion length (1030), a butt portion sidewall (1040) having a butt portion sidewall thickness (1050), a butt portion inner diameter (1060) that varies, and a butt portion outer diameter (1070) of 0.500″-0.700″;
- the tip portion (2000) having a tip portion distal end (2010), a tip portion proximal end (2020), a tip portion length (2030) that is no more than 65% of the butt portion length (1030), a tip portion sidewall (2040) having a tip portion sidewall thickness (2050), a tip portion inner diameter (2060), and a tip portion outer diameter (2070), wherein the tip portion outer diameter (2070) of a portion of the tip portion (2000) is at least 25% less than the butt portion outer diameter (1070) of a portion of the butt portion (1000), and the butt portion sidewall thickness (1050) of a portion of the butt portion (1000) is greater than the tip portion sidewall thickness (2050) of a portion of the tip portion (2000);
- the butt portion (1000) formed of a non-metallic butt portion material having a butt material density, a butt portion mass that is 35-75% of the shaft mass, and each point along the butt portion length (1030) having a butt portion flexural rigidity, and a butt portion torsional rigidity;
- the tip portion (2000) formed of a metallic tip portion material having a tip material density that is at least 15% greater than the butt material density, and each point along the tip portion length (2030) having a tip portion flexural rigidity, and a tip portion torsional rigidity, wherein the tip portion flexural rigidity of a portion of the tip portion (2000) is less than the butt portion flexural rigidity of a portion of the butt portion (1000), and the tip portion torsional rigidity of a portion of the tip portion (2000) is less than the butt portion torsional rigidity of a portion of the butt portion (1000);
- wherein a first portion of the shaft (100) extending ⅔ of the shaft length (130) from the shaft proximal end (120) has a first average flexural rigidity and a first average torsional rigidity, a second portion of the shaft (100) extending ⅓ of the shaft length (130) from the shaft distal end (110) has a second average flexural rigidity and a second average torsional rigidity, the first average flexural rigidity is at least 50% of the second average flexural rigidity, and the first average torsional rigidity is at least 50% of the second average torsional rigidity;
- and
- wherein a third portion of the shaft (100) extending ⅓ of the shaft length (130) from the shaft proximal end (120) has a third average flexural rigidity and a third average torsional rigidity, a fourth portion of the shaft (100) extending ⅔ of the shaft length (130) from the shaft distal end (110) has a fourth average flexural rigidity and a fourth average torsional rigidity, and the third average torsional rigidity is at least 50% of the fourth average torsional rigidity.
6 more elements
Dependencies are inferred from the claim text.