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US 2025/0101245 A1Published application
Inkjet printable inks for fabricating enamel coatings
AssigneeFenzi AGT Netherlands B.V.
InventorsMaxence VALLA, Jean Luc LOONTJENS
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Abstract
An inkjet printable enamel ink including: at least one glass frit; at least one pigment; a crystalline bismuth silicate powder; and an organic carrier, wherein the glass frit, pigment, and crystalline bismuth silicate powder have a d99 particle size distribution of less than 4 micrometers in the organic carrier, wherein the ink has a viscosity less than 30 mPa·S−1 at 100 s−1 shear rate and a temperature of 35° C., and wherein the ink has a total solid content, including the glass frit, pigment, and crystalline bismuth silicate powder, of no more than 60 wt %.
Claims21
1:
- An inkjet printable enamel ink comprising:
- at least one glass frit;
- at least one pigment;
- a crystalline bismuth silicate powder;
- and
- an organic carrier,
- wherein the glass frit, pigment, and crystalline bismuth silicate powder have a d99 particle size distribution of less than 4 micrometers in the organic carrier, wherein the ink has a viscosity less than 30 mPa·S−1 at 100 s−1 shear rate and a temperature of 35° C., and
- wherein the ink has a total solid content, including the glass frit, pigment, and crystalline bismuth silicate powder, of no more than 60 wt %.
5 more elements
2:
- An inkjet printable enamel ink according to claim 1,
- wherein the crystalline bismuth silicate powder is Eulytite.
3:
- The inkjet printable enamel ink according to claim 1,
- wherein the quantity of the crystalline bismuth silicate powder in the ink is:
- at least 0.05 wt %, 0.08 wt %, or 0.1 wt %;
- no more than 5 wt %, 2 wt %, 1 wt %, 0.5 wt %, or 0.2 wt %;
- or within a range defined by any combination of the aforementioned lower and upper limits.
2 more elements
4:
- The inkjet printable enamel ink according to claim 1,
- wherein the viscosity of the ink is:
- no more than 28, 25, or 20 mPa·S−1 at 100 s−1 shear rate and a temperature of 35° C.;
- no less than 5, 7, or 10 mPa·S−1 at 100 s−1 shear rate and a temperature of 35° C.;
- or within a range defined by any combination of the aforementioned upper and lower limits.
2 more elements
5:
- The inkjet printable enamel ink according to claim 1,
- wherein the total solid content of the ink is:
- no more than 58 wt %, 57 wt %, or 55 wt %;
- no less than 30 wt %, 35 wt %, 40 wt %, or 45 wt %;
- or within a range defined by any combination of the aforementioned upper and lower limits.
2 more elements
6:
- The inkjet printable enamel ink according to claim 1,
- wherein d99 particle size distribution of the glass frit, pigment, and crystalline bismuth silicate powder in the organic carrier is less than 2 micrometers.
7:
- The inkjet printable enamel ink according to claim 1,
- wherein the ink comprises at least two different glass frits.
8:
- The inkjet printable enamel ink according to claim 7,
- wherein the two different glass frits comprise particles of a first glass frit and particles of a second glass frit, wherein the first glass frit comprises greater than 5 wt % silicon oxide (SiO2) and less than 5 wt % boron oxide (B2O3), and wherein the second glass frit comprises boron oxide (B2O3) and less than 5 wt % of silicon oxide (SiO2).
9:
- The inkjet printable enamel ink according to claim 8, wherein the first glass frit comprises:
- >15 to ≤50 wt % SiO2;
- ≥40 to ≤80 wt % Bi2O3;
- ≥0 to ≤5 wt % ZnO;
- ≥0 to ≤5 wt % Li2O;
- ≥0 to ≤5 wt % F;
- ≥0 to ≤5 wt % Na2O;
- ≥0 to ≤5 wt % CuO;
- ≥0 to ≤5 wt % Al2O3;
- ≥0 to ≤5 wt % MnO;
- and
- ≥0 to ≤5 wt % Fe2O3.
9 more elements
10:
- The inkjet printable enamel ink according to claim 8, wherein the first glass frit includes no boron oxide.
11:
- The inkjet printable enamel ink according to claim 8, wherein the second glass frit comprises:
- ≥40 to ≤70 wt % Bi2O3;
- >5 to ≤25 wt % B2O3;
- ≥5 to ≤25 wt % ZnO;
- ≥0 to ≤25 wt % SnO2.
2 more elements
12:
- The inkjet printable enamel ink according to claim 8, wherein the second glass frit includes no silicon oxide.
13:
- The inkjet printable enamel ink according to claim 8, wherein the ink comprises:
- 10 to 30 wt % of the first glass frit;
- 10 to 30 wt % of the second glass frit;
- 0.05 to 5 wt % of the crystalline bismuth silicate powder;
- 10 to 20 wt % of the pigment;
- and
- 40 to 60 wt % of the organic carrier.
4 more elements
14:
- The inkjet printable enamel ink according to claim 8, wherein a weight ratio of the first and second glass frits is in a range 0.8:1 to 1:0.8.
15:
- A method of forming an enamel coating on a substrate, the method comprising:
- depositing a coating of the ink as claimed in any preceding claim onto a substrate using a digital inkjet printer;
- and
- firing the coating to form an enamel coating.
1 more element
16:
- The method according to claim 15,
- wherein deposition parameters of the digital inkjet printer are selected to provide an enamel coating with an optical density after firing of larger than 3.
17:
- The method according to claim 15,
- wherein the firing temperature is in a range 500° C. to 730° C. for a time period between 2 and 20 minutes.
18:
- A glass frit composition suitable for use in the inkjet printable enamel ink according to claim 1, wherein the glass frit composition comprises:
- >15 to ≤50 wt % SiO2;
- ≥40 to ≤80 wt % Bi2O3;
- ≥0 to ≤5 wt % ZnO, optionally >0;
- ≥0 to ≤5 wt % Li2O, optionally >0;
- ≥0 to ≤5 wt % F, optionally >0;
- ≥0 to ≤5 wt % Na2O, optionally >0;
- ≥0 to ≤5 wt % CuO, optionally >0;
- ≥0 to ≤5 wt % Al2O3, optionally >0;
- ≥0 to ≤5 wt % MnO, optionally >0;
- and
- ≥0 to ≤5 wt % Fe2O3, optionally >0.
9 more elements
19:
- The inkjet printable enamel ink according to claim 2,
- wherein the quantity of the crystalline bismuth silicate powder in the ink is:
- at least 0.05 wt %, 0.08 wt %, or 0.1 wt %;
- no more than 5 wt %, 2 wt %, 1 wt %, 0.5 wt %, or 0.2 wt %;
- or within a range defined by any combination of the aforementioned lower and upper limits.
2 more elements
20:
- The inkjet printable enamel ink according to claim 9, wherein the first glass frit includes no boron oxide.
21:
- The method according to claim 16,
- wherein the firing temperature is in a range 500° C. to 730° C. for a time period between 2 and 20 minutes.