# US 2025/0093149 A1 · Optical sensor for the detection of an height profile of an object surface

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- Number: US 2025/0093149 A1
- Document ID: US20250093149A1
- Status: Published application
- Kind: A1
- Application number: 18/888,068
- Filed: 2024-09-17
- Published: 2025-03-20
- Earliest claimed: 2023-09-18
- Assignees: Sick AG
- Applicants: Sick AG
- Inventors: Jens EDHAMMER; Anders MURHED; Denise BERTZ; Katharina BLEICHER
- Web page: https://patentgrep.com/patent/US20250093149A1

## CPC

- G01B 11/0608: {Height gauges}
- G01B 11/24: for measuring contours or curvatures
- G06T 7/521: from laser ranging, e.g. using interferometry; from the projection of structured light
- G06T 7/55: from multiple images
- G06T 2207/10144: Varying exposure
- G06T 2207/10152: Varying illumination
- G06T 2207/20008: Globally adaptive
- G01B: MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G06T: IMAGE DATA PROCESSING OR GENERATION, IN GENERAL

## Abstract

The present invention relates to an optical sensor for the detection of at least one height profile of an object surface in accordance with the principle of light sectioning method. The optical sensor comprises a light transmitter which is configured to project at least one light line onto the object surface, a receiving unit comprising a light receiver having an array of receiving elements and a receiving optics arranged upstream of the light receiver for generating an image of the at least one projected light onto the light receiver, and an evaluation unit connected to the light receiver and configured for determining the height profile from an image of the at least one projected light line recorded by the light receiver. The receiving unit further comprises a tuneable aperture associated with the receiving optics and configured for varying the size and/or the shape of the aperture of the receiving optics, wherein the evaluation unit is configured for controlling the tuneable aperture in dependence from at least one image parameter of the image of the at least one projected light line.

## Claims

### Claim 1

An optical sensor for the detection of at least one height profile of an object surface in accordance with the principle of light sectioning method, the optical sensor comprising:
a light transmitter which is configured to project at least one light line onto the object surface;
a receiving unit comprising a light receiver having an array of receiving elements and a receiving optics arranged upstream of the light receiver for generating an image of the at least one projected light line on the light receiver; and
an evaluation unit connected to the light receiver and configured for determining the height profile from an image of the at least one projected light line recorded by the light receiver;
wherein the receiving unit further comprises a tunable aperture associated with the receiving optics and configured for varying the size and/or the shape of the aperture of the receiving optics,
wherein the evaluation unit is configured for controlling the tunable aperture in dependence from at least one image parameter of the image of the at least one projected light line.

### Claim 2 (depends on 1)

The optical sensor in accordance with claim 1,
wherein the at least one image parameter comprises the presence of an image artefact, the depth of field, the sharpness, the brightness, and/or the level of noise in the recorded image.

### Claim 3 (depends on 1)

The optical sensor in accordance with claim 1,
wherein the evaluation unit is configured for controlling the tunable aperture based on an optimization algorithm which determines a respective optimum set point for the size and/or the shape of the aperture of the receiving optics for which the at least one image parameter converges to a respective predetermined optimum value.

### Claim 4 (depends on 3)

The optical sensor in accordance with claim 3,
wherein the optimization algorithm determines the optimum set point for the size and/or the shape of the aperture by an iteration process having a plurality of iteration steps wherein in each iteration step a different set point for the size and/or the shape of the aperture is set, a corresponding image is recorded for this set point, and the at least one image parameter of this image is determined.

### Claim 5 (depends on 3)

The optical sensor in accordance with claim 3,
wherein the evaluation unit is configured for controlling the tunable aperture in dependence from a plurality of image parameters, and wherein the optimization algorithm determines the optimum set point for which an optimum approximation of the image parameters to their respective optimum values is achieved.

### Claim 6 (depends on 1)

The optical sensor in accordance with claim 1,
wherein the tunable aperture is a tunable liquid aperture or a motorized iris aperture.

### Claim 7 (depends on 1)

The optical sensor in accordance with claim 1,
wherein the tunable aperture has a rectangular shape having a long side and a short side.

### Claim 8 (depends on 7)

The optical sensor in accordance with claim 7,
wherein the long side extends in a direction perpendicular to the light line.

### Claim 9 (depends on 7)

The optical sensor in accordance with claim 7,
wherein the ratio between the long side and the short side is adjustable.