# US 2025/0083183 A1 · Manufacturing process for an acoustic panel

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- Number: US 2025/0083183 A1
- Document ID: US20250083183A1
- Status: Published application
- Kind: A1
- Application number: 18/883,604
- Filed: 2024-09-12
- Published: 2025-03-13
- Earliest claimed: 2023-09-13
- Assignees: Xstone Design Ltd
- Applicants: Xstone Design Ltd
- Inventors: Uwe RIHA
- Web page: https://patentgrep.com/patent/US20250083183A1

## CPC

- G10K 11/168: Plural layers of different materials, e.g. sandwiches
- E04B 1/84: Sound-absorbing elements
- E04B 1/86: slab-shaped
- E04B 2001/8461: {layered}
- G10K: SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- E04B: GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS (border constructions of opening in walls, floors or ceilings E06B1/00; {electromagnetic shielding H05K9/0001})

## Abstract

A manufacturing process for an acoustic panel including the steps of providing a support made of a sound-absorbing material, applying a mineral filler onto said support, and incorporating a structure into said mineral filler. The present invention further relates to an acoustic panel.

## Claims

### Claim at position 1

1-12. (canceled)

### Claim 13

A manufacturing process for an acoustic panel including the steps of:
providing a support made of a sound-absorbing material;
applying a mineral filler onto said support; and
incorporating a structure into said mineral filler.

### Claim 14 (depends on 13)

The manufacturing process as claimed in claim 13, wherein
said step of applying the mineral filler involves directly applying it onto the support with a spatula and/or attaching, in particular bonding, a prefabricated veneer onto said support.

### Claim 15 (depends on 14)

The manufacturing process as claimed in claim 14, wherein said prefabricated veneer comprises a filler applied to a glass fiber support.

### Claim 16 (depends on 13)

The manufacturing process as claimed in claim 13, wherein the step of applying involves applying a filler comprising stone powder and acrylate.

### Claim 17 (depends on 13)

The manufacturing process as claimed in claim 13, wherein an oscillating blade, in particular an oscillating tangential blade, and/or a computer-assisted milling machine is/are used for incorporating the structure.

### Claim 18 (depends on 13)

The manufacturing process as claimed in claim 13, wherein the step of incorporating the structure involves
incorporating a structure into the support; and/or
incorporating a structure having a triangular profile.

### Claim 19 (depends on 13)

The manufacturing process as claimed in claim 13, wherein
the step of incorporating the structure involves incorporating a plurality of oblong recesses that run parallel to one another.

### Claim 20 (depends on 19)

The manufacturing process as claimed in claim 19, wherein the recesses have at least partially a triangular profile.

### Claim 21 (depends on 13)

The manufacturing process as claimed in claim 13, including
a step of printing the acoustic panel, to be performed prior to, or subsequent to, incorporating the structure, preferably subsequent to incorporating said structure.

### Claim 22 (depends on 21)

The manufacturing process as claimed in claim 21, wherein the step of printing comprises printing by means of a digital printing process.

### Claim 23 (depends on 13)

The manufacturing process as claimed in claim 13, wherein the support is provided in the form of a plastic support.

### Claim 24 (depends on 23)

The manufacturing process as claimed in claim 23, wherein, the plastic support includes a thermoplastic resin.

### Claim 25 (depends on 24)

The manufacturing process as claimed in claim 24, wherein the plastic support includes polyethylene terephthalate or polyethylene terephthalate felt.

### Claim 26 (depends on 13)

The manufacturing process as claimed in claim 13, wherein the support is provided in the form of a sound insulation panel.

### Claim 27 (depends on 13)

The manufacturing process as claimed in claim 13, wherein
a support is provided with a thickness of between 5 mm and 24 mm, preferably between 9 mm and 15 mm; and/or
the step of applying the mineral filler involves applying the latter with a thickness of between 1 mm and 10 mm.

### Claim 28 (depends on 27)

The manufacturing process as claimed in claim 27, wherein the step of applying the mineral filler involves applying the latter with a thickness of between 2 mm and 4 mm.

### Claim 29 (depends on 13)

An acoustic panel for dampening sound emissions that includes a support having a mineral filler applied thereon and a structure incorporated into the mineral filler, said panel being manufactured according to the process of claim 13.

### Claim 30 (depends on 29)

A method of dampening sound emissions including the step of attaching an acoustic panel as claimed in claim 29 to a wall in an interior.
