US 2025/0063791 A1 · SPECIALIZED TRANSISTORS

Abstract

Semiconductor structures and methods of fabrication are provided. A method according to the present disclosure includes receiving a workpiece that includes an active region over a substrate and having first semiconductor layers interleaved by second semiconductor layers, and a dummy gate stack over a channel region of the active region, etching source/drain regions of the active region to form source/drain trenches that expose sidewalls of the active region, selectively and partially etching second semiconductor layers to form inner spacer recesses, forming inner spacer features in the inner spacer recesses, forming channel extension features on exposed sidewalls of the first semiconductor layers, forming source/drain features over the source/drain trenches, removing the dummy gate stack, selectively removing the second semiconductor layers to form nanostructures in the channel region, forming a gate structure to wrap around each of the nanostructures. The channel extension features include undoped silicon.

Claims20

Dependent claims

A method, comprising:

receiving a workpiece comprising:
an active region over a substrate and comprising a plurality of first semiconductor layers interleaved by a plurality of second semiconductor layers, and
a dummy gate stack over a channel region of the active region, and etching source/drain regions of the active region to form source/drain trenches that expose sidewalls of the active region;
selectively and partially etching the plurality of second semiconductor layers to form inner spacer recesses;
forming inner spacer features in the inner spacer recesses;
forming channel extension features on exposed sidewalls of the plurality of first semiconductor layers;
after the forming of the channel extension features, forming source/drain features over the source/drain trenches;
removing the dummy gate stack;
selectively removing the plurality of second semiconductor layers to form a plurality of nanostructures in the channel region;
and
forming a gate structure to wrap around each of the plurality of nanostructures,
wherein the channel extension features comprise undoped silicon.

9 more elements

A semiconductor structure, comprising:

a substrate;
and
a first transistor and a second transistor disposed over the substrate,
wherein the first transistor comprises:
a first source/drain feature and a second source/drain feature,
a first plurality of channel members extending between the first source/drain feature and the second source/drain feature along a direction,
a first gate structure wrapping around each of the first plurality of channel members, and
a first pair of gate spacer layers disposed over the first plurality of channel members and sandwiching a top portion of the first gate structure,
wherein the second transistor comprises:
a third source/drain feature and a fourth source/drain feature,
a second plurality of channel members extending between the third source/drain feature and the fourth source/drain feature along the direction,
a second gate structure wrapping around each of the second plurality of channel members, and
a second pair of gate spacer layers disposed over the second plurality of channel members and sandwiching a top portion of the second gate structure,
wherein, along the direction, a thickness of each of the second pair of gate spacer layers is smaller than a thickness of each of the first pair of gate spacer layers.

11 more elements

A method, comprising:

receiving a workpiece comprising:
a substrate comprising a first area and a second area,
a first active region over the first area and comprising a plurality of first semiconductor layers interleaved by a plurality of second semiconductor layers, the first active region extending between a first source/drain feature and a second source/drain feature,
a second active region over the second area and comprising the plurality of first semiconductor layers interleaved by the plurality of second semiconductor layers, the second active region extending between a third source/drain feature and a fourth source/drain feature,
a first dummy gate stack over a channel region of the first active region,
a first pair of gate spacer layers disposed over the first active region and sandwiching a top portion of the first dummy gate stack,
a second dummy gate stack over a channel region of the second active region, and
a second pair of gate spacer layers disposed over the second active region and sandwiching a top portion of the second dummy gate stack;
removing the first dummy gate stack and the second dummy gate stack;
selectively removing the plurality of second semiconductor layers to form a first plurality of nanostructures in the first area and a second plurality of nanostructures in the second area;
selectively trimming the first pair of gate spacer layers and the second pair of gate spacer layers in the second area;
and
after the trimming, forming a first gate structure to wrap around each of the first plurality of nanostructures and a second gate structure to wrap around each of the second plurality of nanostructures.

10 more elements

Dependencies are inferred from the claim text.

Specialized transistors

Life of this patent

Specialized transistors

Life of this patent

Abstract

Claims20