Stacked fet with bottom epi size control and wraparound backside contact
AssigneeInternational Business Machines Corporation
InventorsRuilong Xie, Jay William Strane, Shay Reboh, Brent A. Anderson, Junli Wang, Albert M. Chu
Life of this patent
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Abstract
A semiconductor device includes a stacked transistor structure having field effect transistors on two levels. The two levels include a top side and a bottom side. Active regions are disposed on the bottom side including a leveled surface facing the top side and a faceted backside surface opposite the leveled surface. The leveled surface includes two different semiconductor materials. A backside contact in contact with the faceted backside surface forms a wraparound contact to reduce contact resistance.
Claims20
A semiconductor device, comprising:
- a stacked transistor structure having field effect transistors on at least two levels, the at least two levels including a top side and bottom side;
- a bottom active region disposed on the bottom side including a leveled surface facing the top side and a faceted backside surface opposite the leveled surface, the leveled surface including two different semiconductor materials;
- and
- a backside contact in contact with the faceted backside surface forming a wraparound contact to reduce contact resistance.
A method for fabrication of a semiconductor device, comprising:
- forming bottom active regions with a first semiconductor material through a shallow trench isolation region on a substrate, the bottom active regions including a faceted surfaces;
- filling regions between the bottom active regions with a second semiconductor material;
- recessing the second semiconductor material and the first semiconductor material to provide a level surface across the bottom active regions;
- laterally cutting the bottom active regions to provide a substantially uniform lateral dimension for each of the bottom active regions;
- forming a bottom interlevel dielectric layer (ILD);
- fabricating top structures including top active regions, gate structures and top metallization structures;
- removing the substrate from a bottom side;
- exposing the second semiconductor material on the bottom side of at least one of the bottom active regions;
- selectively removing the second semiconductor material to expose the faceted surfaces of the at least one of the bottom active regions;
- and
- forming a backside wraparound contact in contact with exposed surfaces including the faceted surfaces of the at least one of the bottom active regions.
A method for fabrication of a semiconductor device, comprising:
- forming sacrificial placeholders through a shallow trench isolation (STI) region formed on a substrate;
- epitaxially growing bottom active regions with a first semiconductor material from the sacrificial placeholders, the bottom active regions including top faceted surfaces and bottom faceted surfaces;
- filling regions between the bottom active regions with a second semiconductor material;
- recessing the second semiconductor material and the first semiconductor material to provide a level surface across the bottom active regions;
- forming an organic planarizing layer (OPL) over the level surface;
- etching through the OPL and portions of the bottom active regions to cut a substantially uniform lateral dimension into the bottom active regions;
- forming a bottom interlevel dielectric layer (ILD);
- fabricating top structures including top active regions, gate structures and top metallization structures;
- applying a carrier wafer over the top structures;
- flipping the semiconductor device;
- removing the substrate from a bottom side;
- exposing the second semiconductor material on the bottom side of at least one of the bottom active regions including removing exposed sacrificial placeholders and opening up the STI region;
- selectively removing the second semiconductor material to expose the bottom faceted surfaces of the at least one of the bottom active regions;
- and
- forming a backside wraparound contact in contact with exposed surfaces including the bottom faceted surfaces of the at least one of the bottom active regions.
Dependencies are inferred from the claim text.