Control system and method for guiding classified storage and feeding/discharging takeout and placement of lock pins

4:

• The control system for guiding classified storage and feeding/discharging takeout and placement of lock pins according to claim 1, wherein the control system for guiding classified storage and feeding/discharging takeout and placement of lock pins further comprises a visual recognition device and an HMI touch screen;
• the visual recognition device is installed on an end shaft of the robot system to perform photo recognition on the lock pins;
• the HMI touch screen is configured to perform a manual operation;
• and when lock pin information recognized by the visual recognition device is inconsistent with lock pin information provided by the terminal operating system, a lock pin type is manually confirmed through the HMI touch screen, and the HMI touch screen feeds the result back to the terminal operating system and the guiding system.

6:

• A control method for guiding classified storage and feeding/discharging takeout and placement of lock pins, which adopts the control system according to claim 1, and comprises the following steps:
• starting a lock pin disassembling and assembling platform, and then establishing a communication between the terminal operating system and the guiding system, wherein the terminal operating system is configured to transmit information of containers that need to be unloaded and loaded in the current operation and corresponding lock pin information to the guiding system;
• and
• performing classified calculation on the pin locks by the guiding system, judging a source and a destination of each type of lock pins and making a guiding process, wherein the guiding system is configured to control the robot system, the feeding/discharging device, the transportation unit and the stacked storage unit to perform operations for disassembly and assembly, classified storage and feeding/discharging takeout and placement of the lock pins.

8:

• The control method for guiding classified storage and feeding/discharging takeout and placement of lock pins according to claim 7, wherein the guiding procedure is as follows:
• a lock pin disassembling and assembling operation, wherein the PLC controller controls the robot system to disassemble and assemble the lock pins that need to be disassembled and assembled, and transfers the disassembled lock pins to the transportation device:
• classified storage of the lock pins, wherein the PLC controller transfers the disassembled lock pins to an exchange area of the stacked storage unit by using the transportation device, and controls the servo crane to perform classified storage on the lock pins in the exchange area;
• and
• a feeding/discharging takeout and placement operation, wherein the PLC controller guides the servo crane to transfer the disassembled lock pins or the lock pins in the exchange area to the feeding/discharging device for the feeding/discharging takeout and placement operation.

9:

• The control method for guiding classified storage and feeding/discharging takeout and placement of lock pins according to claim 8, wherein the guiding process further comprises recognizing types of the lock pins;
• a procedure of recognizing the types of the lock pins is as follows:
• in the process of the lock pin disassembling and assembling operation, the PLC controller controls the visual recognition device on the robot system to perform photo recognition on the lock pins;
• when the type of the lock pins recognized by the visual recognition device is consistent with lock pin information transmitted by the terminal operating system, the lock pin disassembling and assembling operation is continued:
• on the contrary, an error is reported;
• the type of the lock pins is manually confirmed through the HMI touch screen;
• the confirmed type of the lock pins is fed back to the terminal operating system and the guiding system for information update;
• and then the lock pin disassembling and assembling operation is continued.

10:

• The control method for guiding classified storage and feeding/discharging takeout and placement of lock pins according to claim 8, wherein in the guiding process:
• in the guiding process of a type of lock pins, as the quantity of said type of lock pins that need to be disassembled and assembled changes, the guiding system makes an update according to the information transmitted by the terminal operating system, performs compared calculation on the quantity of said type of lock pins again with the current quantity of said type of lock pins in the stacked storage unit, updates the source and destination of said type of lock pins, and then continues to perform the guiding process;
• and/or
• when a transfer or temporary storage container appears at a terminal, at the end of a guiding process of a type of lock pins, the stacked storage unit also stores said type of lock pins, and then said type of lock pins in the stacked storage unit need to be emptied and restored to an initialized state.